Flowserve Ultraswitch PMV WS Series Manuel utilisateur

USER INSTRUCTIONS

Installation

Operation

Maintenance

PMV WS/WM Ultraswitch™

Switchbox

FCD PMENIM0010-04 - 10/21

CONTENTS

1. GENERAL INFORMATION ..............................................................................................................3

2. SAFETY INSTRUCTION ..................................................................................................................3

3. PACKAGING AND PROPER SEALING..............................................................................................4

4. CERTIFICATES..............................................................................................................................4

5. SPECIFICATIONS ..........................................................................................................................5

5.1 Technical data .............................................................................................................................................................5

5.2 Materials of construction ............................................................................................................................................5

5.3 Type sign Example ......................................................................................................................................................5

5.4 WS/WM UltraSwitch™ nomenclature .........................................................................................................................6

5.5 WS/WM UltraSwitch™ switch options........................................................................................................................8

6. INSTALLATION ............................................................................................................................ 10

6.1 Wiring instructions ....................................................................................................................................................11

6.2 Cover and housing options ........................................................................................................................................12

7. Switches (certied) .................................................................................................................. 13

7.1 Installation in hazardous locations.............................................................................................................................13

7.2 Adjusting limit switches.............................................................................................................................................13

7.3 Cam ne adjustment .................................................................................................................................................13

7.5 Switch option specications (all) ...............................................................................................................................14

7.5 Switch option specications (continued) ...................................................................................................................15

8. Dimensions............................................................................................................................... 16

9. Spare parts............................................................................................................................... 17

10. Control drawing...................................................................................................................... 18

11. Applied standards................................................................................................................... 19

FCD PMENIM0010-04 - 10/21

1. GENERAL INFORMATION

WS/WM Ultraswitch™ enclosures provide local and remote position indication for automated valves. They

generally feature a visual black/yellow or red/green indicator for intuitive local position determination. The

WS/WM Ultraswitch™ is available with a number of limit switch options for remote indication, in a variety

of electrical applications. They may also be used as a junction box for direct installation of solenoid valves.

2. SAFETY INSTRUCTION

Read the safety instructions in this manual carefully before using the product. If any questions arise during

installation, contact supplier/sales ofce before continuing further.

This equipment is suitable for use in Class 1, Division 1&2, groups ABCDFG or non-hazardous locations.

Warning!

Special condition of safe use.

The Rotary Limit Switch Box is marked with the following warning marking: ”WARNING – POTENTIAL ELECTROSTATIC

CHARGING HAZARD – SEE INSTRUCTIONS”.

The classication Ex ia IIIC T200 85°C Da is applicable only to product type key:

A B CC D E F G H II JJ

Letters E and F being A(aluminum): E = A and F = A , Device with body and cover made of aluminum. External indicator may be of

plastic material.

Enclosure material limits for EPL Ga are exceeded, as aluminum content is greater than 10%. User must determine the suitability

of the equipment for the particular application, for example, to avoid an ignition hazard due to impact or friction.

The Intrinsic Safety Parameters must not exceed the values indicated in the control drawing, W-43C.

The ambient temperature is indicated in the control drawing, W-43C.

The T classication is indicated in the control drawing, W-43C.

All switches are intended for gas Group IIC. The FE (NS5002) and FK (NS5003) are intended for Gas group IIB. It is indicated in

the control drawing, W-43C.

POTENTIAL ELECTROSTATIC HAZARD. DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT. CABLE

ENTARNCES MAY REACH A TEMPERATURE OF MAX 83 C. SEE MANUAL FOR SAFE USE. CERTIFICATES, MANUAL AND CONTROL

DRAWING CAN BE DOWNLOADED FROM WWW.PMV.NU

FCD PMENIM0010-04 - 10/21

3. PACKAGING AND PROPER SEALING

Report transport damage to the carrier immediately. In case of discrepancies - contact your nearest

FLOWSERVE location.

Instructions for proper sealing.

• Take care to ensure that cover gasket seal is properly located in seal groove

• While closing cover of the switch box, take care that sealing of the cover is in a proper position when

you apply the cover to the casing.

• Tighten the screws with torque of 0,9 Nm (7,965 lb-in.)

Tightening the screws clockwise in a diagonal pattern helps reduce stress in any one side of a component.

4. CERTIFICATES

General Purpose

ATEX II 1G Ex ia IIC T4/T5/T6 Ga

ATEX II 1G Ex ia IIB T4/T5/T6 Ga

ATEXII 1D Ex ia IIIC T20085°C Da IP 66/67

cCSAus Class I Division 1, Groups A,B,C,D; Class II Division 1 Groups F,G; Class III

cCSAus Class I Division 2, Groups A,B,C,D; Class II Division 2 Groups F,G; Class III

CSA Certicate Nr. 2593521

Nemko 13ATEX1537X

IECEx PRE 20.0112X

FCD PMENIM0010-04 - 10/21

5. SPECIFICATIONS

5.1 Technical data

Ingress protection IEC 529 IP 66/67, NEMA Type 4X Weight (max) 0.7 kg / 1.55 lbs

5.2 Materials of construction

Part Material

Housings Powder Epoxy painted Aluminum or

PA6/PA66 engineered resin, 25 – 30% fiberglass filled

Covers Powder Epoxy painted Aluminum or

PA6/PA66 engineered resin, 25 – 30% fiberglass filled or

Transparent Polycarbonate

Shaft Stainless Steel SS EN 2346 / AISI 303

Cams/Splines Nylon

Terminal Block Nylon

Internal Brackets Nylon, Aluminum or Stainless Steel

All Internal Fasteners Stainless Steel

All External Fasteners Stainless Steel

All Molded in Fasteners Anodized Aluminum

Indicators Polycarbonate or PA66

5.3 Type sign Example

Product name and model code

Warnings Year of manufacture

Manufacturer

Electrical rating

and diagram

Serial number

Logotype

* NOTE: If the equipment is likely to come in contact with aggressive

substances, it is the responsibility of the user to take suitable precautions

to prevent it from being adversely affected, thus ensuring that the type of

protection provided by the equipment is not compromised.

FCD PMENIM0010-04 - 10/21

5.4 WS/WM UltraSwitch™ nomenclature

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A= Brand sticker

X Automax

B Automax painted blue (RAL 5000)

A Accord

P PMV

V Valtek

W Worcester Controls

B= Shaft type

N NAMUR shaft, EN 15714

S Low prole shaft

T For NAF Turnex

D Double ”D” 1/4 Inch Flats

C= Body style

WS General Purpose/I.S. Enclosure / 1/2” NPT Conduit entries

WM General Purpose/I.S. Enclosure / M20x1,5mm Conduit entries

D= Number of conduit entries

2 2 conduit entries both on same side (Default)

4 4 conduit entries (2 + 2 on short ends)

E= Body material

A Aluminium

R Engineered resin (J=14 only)

F= Cover material

A Aluminium (E=A only)

R Engineered resin (E=R only)

P Polycarbonate Cover (clear)

G= Indicator

1 No indicator (F = A or R only)

2 Flat Arrow Indicator Yellow / Black

3 Flat Indicator Red/Green

4 Flat Indicator Black/Yellow

H Black/Yellow Ultradome (Yellow open/Black Close)

U Standard Ultradome (Red Close/Green Open)

C 90° 3-Way Ultradome Red/Green (F = A or R only)

D 180° 3-Way Ultradome (F = A or R only)

R Reversed Standard Ultradome (Red Open/Green Closed)

H= Number of switch elements

0 No switches (empty housing, I = M1 only, J=14 only)

1 1x Switch (Optional)

2 2 x Switches Default

I= Switch type - Standard 1x 2x

D1 Device net

F1 IN5129 10-36VDC 3-Wire (J=14 only)

F3 IF5250, 10-36VDC NC PNP, 150mA, 3-wire NC (J=14 only)

F5 IF6001, 18-32VDC, NO PNP, 150mA@50°C (J=14 only)

F6 IF6034, 10-36VDC, NO PNP, 150mA, Stainless steel (J=14 only)

F7 IN0073, 20-250 AC/DC, NO, 350mA/100mA (J=14 only)

F8 IN0081, 20-250 AC/DC, NO, 350mA/100mA w/LED (J=14 only)

F9 IN0097 20-250V AC/DC NO 2-Wire (J=14 only)

FC IF5718, 10-36VDC NO PNP/NPN, 150mA, plastic (J=14 only)

FE NS5003 IS-2002-N

FG IS5070 IS3004-BPKG (J=14 only)

FH IS5001 IS-3002-BPOG (J=14 only)

FCD PMENIM0010-04 - 10/21

FJ IN5207 IN-2002-FRKG/PH RT (J=14 only)

FK NS5002 IS-2002-N

FZ AS-i Controller card 2x P4 switches

M1 SPDT Mechanical 15A @ 250VAC ; 0,5A@125VDC SIL3 Capable

MG SPDT Mechanical - Gold Contacts SIL3 Capable

N1 NJ4-12GM40-E

N2 NJ2-12GK-N

N3 SJ3,5-S1N SIL3 Capable

N4 NJ2-12GK-SN SIL3 Capable

N5 NJ4-12GK40-E

N6 NJ4-12GK40-E1

N7 NBB2-V3-E0

N8 NJ2-V3-N SIL3 Capable

N9 NBB3-V3-Z4

NA NBN4-12GM40-E2

NB NJ2-12GM-N

NC NJ4-12GM-N

ND NCB2-12GM40-Z1

NE NCB2-12GM35-N0

NF NCN4-12GM35-N0

NG NJ5-11-N-G SIL3 Capable

NH NCB4-12GM40-N0

NK NCN4-12GM40-Z0

NL NCB2-V3-N0

NM NJ2-11-SN-G SIL3 Capable

NN NBB2-V3-E2

NP SJ3.5-N SIL3 Capable

NQ NJ4-12GK-N SIL3 Capable

NR NJ4-12GM40-E1 (J=14 only)

NS NJ4-12GM40-E2 (J=14 only)

NT NJ4-12GK40-E2 (J=14 only)

NV NJ2-11-N-G

NW SJ3,5-SN SIL3 Capable

NX NBB2-V3-E3

NY NJ4-12GK-SN SIL3 Capable

P4 SPST Proximity

P5 SPDT Proximity SIL3 Capable

PE Sabre™ SPDT Proximity SIL3 Capable

PP Phazer™ SPDT Proximity (J=14 only) SIL3 Capable

PT Phazer BRS™ SPST Proximity SIL3 Capable

R1 NBB3-V3-Z4-3G-3D (J=14 only)

R2 NBB2-V3-E3-3G-3D (J=14 only)

R3 NBN4-V3-E2-3G-3D (J=14 only)

J= Certicate

14 General Purpose

15 ATEX Exia

21 IECEx ia

28 cCSAus NI

29 cCSAus IS

43 CCC/Nepsi Ex ia

A B C D E F G H II JJ

*Note :- SIL 3 Approved

5.5 WS/WM UltraSwitch™ switch options

More switch options available

FCD PMENIM0010-04 - 10/21

Code Cert. Switch Option Manufacturer Load Capacity

M1 A SPDT Mechanical Honeywell

MicroSwitch

15A @ 125/250 VAC; 0,5A @ 125 VDC; 0,25A @

250VDC; 5A @ 120VAC (resistive load)

MG A, B SPDT Gold Mechanical Honeywell

MicroSwitch

1A @ 125 VAC; 50 mA @ 24 VDC

(resistive load)

F1 IN5129 IFM 10-36VDC NO PNP, 250mA, 3-wire

F3 IF5250 IFM 10-36VDC NC PNP, 150mA, 3-wire

F5 IF6001 IFM 18-32VDC, NO PNP, 150mA@50°C

F6 IF6034 IFM 10-36VDC, NO PNP, 150mA, Stainless steel

F7 IN0074 IFM 20-250 AC/DC NO, 350mA/100mA

F8 IN0081 IFM 20-250 AC/DC NO, 350mA/100mA w/LED

FJ IN5263 IFM 10-55 VDC PNP/NPN, 400mA

P4 A, B, C SPST Proximity Aleph PS-6132 0.35A @ 140 VAC; 0.25A @ 200 VDC, 1A @ 50 VDC

(50 W Max. contact rating)

P5 A, B, C SPDT Proximity Hamlin 0.25A @ 120 VAC; 0.25A @ 28 VDC

(3 W Max.)

PE A, B, C SPDT Sabre Proximity Flowserve 1A @ 120 VAC; 1A @ 24 VDC

PP C SPDT Phazer Proximity Flowserve 3A @ 120 VAC; 2A @ 24 VDC

PT A, B, C SPST BRS Proximity Flowserve 3A @ 120 VAC; 0.5 @ 24 VDC

N8 A Solid State Proximity PF NJ2 V3 N NAMUR NC Sensor; 8 VDC

NP A Solid State Proximity PF SJ3.5-N NAMUR Sensor Output; 5-25 VDC Supply

NQ A Solid State Proximity PF NJ4-12GK-N NAMUR NC Sensor; 8 VDC

NR Solid State Proximity PF NJ4-12GM40-E1 NPN Sinking; 200 mA max.

Current; 10-60 VDC

NS Solid State Proximity PF NJ4-12GM40-E2 PNP Sourcing; 200 mA max.

Current; 10-60 VDC

NT Solid State Proximity PF NJ4-12GK40-E2 NPN Sourcing; 200 mA max.

Current; 10-60 VDC

N9 Solid State Proximity PF NBB3-V3-Z4 NPN Sourcing; 100 mA max.

Current; 5-60 VDC

NW A Solid State Proximity PF SJ3.5-SN NAMUR NC Sensor; 8 VDC

Notes

1) Valid certication codes according to table in WS/WM Nomenclature on page 7.

2) Some models have more than two open terminal locations open as standard. Consult factory for details.

Code Certificate

A ATEX II 1G Ex ia IIC T4/T5/T6

ATEX II 1G Ex ia IIB T4/T5/T6

ATEX II 1D ta IIIC T80°C T20085°C Da IP66/67

B cCSAus IS

C cCSAus NI

FCD PMENIM0010-04 - 10/21

WS/WM switch mounted on rotary actuator

ISO/NAMUR

Mounting bracket

VDI/VDE 3845

Hex. screws

4x M5x8

Mounting kits

For compact/low prole installation - use mounting kit KL01 or KL02. Use with shaft type ”S” only. These

kits allow the user to install it on actuators with a shaft height of 20, 30 or 50mm. The kits also adapt

easily to both 80/30mm actuator top pattern as well as 130/80mm actuator top pattern (see table below

for reference). Standard NAMUR mounting brackets are also available.

The WS/WM Ultraswitch™ may be installed to

valves or valve actuators with a variety of mounting

hardware.

For best results, specify the NAMUR shaft option

and NAMUR mounting hardware when tting to a

NAMUR compliant actuator. These options allow direct

coupling to actuators without couplings, reducing

dead band.

Bolt bracket to actuator and WS/WM

Ultraswitch™ to bracket, leaving bolts nger tight.

For NAMUR applications the WS/WM Ultraswitch™

switch shaft features an integral alignment pin. This

pin must engage the tapped hole in the actuator shaft.

For non-NAMUR applications, make sure to properly

install a coupler between the WS/WM Ultraswitch™

and actuator. Once the WS/WM Ultraswitch™ is

installed with fasteners loosely tightened, stroke the

actuator two or three times to align the bracket. Then

tighten all fasteners.

Ambient temperature working conditions.

The WS/WM Ultraswitch™ switch box is tested and

operational in following temperature range:

-40° – 180°F

-40° – 80°C

Note! Shaft type ”S” only!

KL01 20/30 yes yes 80/90

KL02 50 yes yes 110

Mounting kit p/n

Actuator shaft height (mm)

Bolt pattern 80/30 (mm)

Bolt pattern 130/30 (mm)

C = Height (mm)

6. INSTALLATION

FCD PMENIM0010-04 - 10/21

Ce manuel convient aux modèles suivants

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