Flomec QS200 Manuel utilisateur

QS200

Insertion Ultrasonic

Flowmeter

STANDARD METERS:

QS200-10, QS200-15, QS200-20, QS200-30, QS200-40

U.S. Design Patent No. D845,804 - Ultrasonic Insert

U.S. Design Patent No. D845,805 - Tee Housing for Ultrasonic Insert

NSF CERTIFIED METERS:

QS200-10PW, QS200-15PW, QS200-20PW, QS200-30PW, QS200-40PW

STANDARD RETROFIT INSERT:

QS200

Product Owner’s Manual EN

920901-01 Rev C04/29/2019

Please save these instructions for future reference. Read carefully before attempting

to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply

with instructions could result in personal injury and/or property damage.

Please refer to back cover for information regarding this product’s warranty and

other important information.

SAVE FOR YOUR RECORDS

Model #: ___________________

Serial #: ___________________

Purch. Date: _______________

DO NOT RETURN THIS PRODUCT TO THE STORE!

Please contact Great Plains Industries, Inc.®before returning any product. If you are

missing parts, or experience problems with your installation, contact our Customer

Support Department. We will be happy to assist you.

Call: 888-996-3837 or 316-686-7361

Email: meter[email protected]

SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

GETTING STARTED

BEFORE YOU BEGIN

Usage Requirements

• This meter is for use with water only.

• This meter is not legal for trade applications.

• This meter has a permanent factory setting for measuring water only.

Power Source Requirements

• This meter requires DC power from a customer-provided controller in

order to provide flow information back to the controller.

Tools and Materials Needed

• Wire strippers, wire cutters, screwdriver, tape measure

• PVC pipe fittings (as needed), PVC pipe primer, PVC pipe cement

• Direct burial wire splices, valve box

• #18 AWG wire cable (Direct Burial) (Controller manufacturer may

recommend thicker guage wire for longer distances)

UNPACKING

Contents: QS200-10, -15, -20, -30, -40 or

QS200-10PW, -15PW, -20PW, -30PW, -40PW Meters

Note: The “PW” suffix denotes an NSF certified meter

(1) QS200 Ultrasonic insert assembly (2) K-factor Decals

(1) PVC Pipe Tee (for 1 in., 1-1/2 in., 2 in., 3

in., or 4 in. diameter pipe)

(1) Owners Manual

(1) Quick Release Pin

Contents: QS200 Retrofit Insert (Not available as NSF certified)

(1) QS200 Ultrasonic insert assembly (1) Quick Release Pin

(1) Set of two O-rings (round profile) (1) Owners Manual

(2) K-factor Decals

Inspect

• After unpacking the unit, inspect carefully for any damage that may

have occurred during transit. Check for loose, missing or damaged

parts. Shipping damage claims must be filed with carrier.

• See General Safety Instructions, and all Cautions, Warnings, and

Dangers as shown.

tools.eps

box.eps

magnify_2.eps

warning symbol.eps

measure.eps

plug.eps

oil.eps

megaphone.eps

biohaz.eps

Battery_Caution1.eps

Caution.eps

Crush_Caution1.eps

Electrical_Caution.eps

Face_protection.eps

Fall_Hazard.eps

Fall_protection.eps

GearHand_Hazard.eps

Head_protection.eps

Heavy_Hazard.eps

Hot_surface.eps

Recycle.eps

Resp_protection1.eps

Resp_protection2.eps

Temp_Caution1.eps

body_protection.eps

chemical_Caution.eps

ear_protection1.eps

explosive_caution.eps

eye_protection1.eps

foot_protection.eps

hand_protection.eps

tools.eps

box.eps

magnify_2.eps

warning symbol.eps

measure.eps

plug.eps

oil.eps

megaphone.eps

biohaz.eps

Battery_Caution1.eps

Caution.eps

Crush_Caution1.eps

Electrical_Caution.eps

Face_protection.eps

Fall_Hazard.eps

Fall_protection.eps

GearHand_Hazard.eps

Head_protection.eps

Heavy_Hazard.eps

Hot_surface.eps

Recycle.eps

Resp_protection1.eps

Resp_protection2.eps

Temp_Caution1.eps

body_protection.eps

chemical_Caution.eps

ear_protection1.eps

explosive_caution.eps

eye_protection1.eps

foot_protection.eps

hand_protection.eps

tools.eps

box.eps

magnify_2.eps

warning symbol.eps

measure.eps

plug.eps

oil.eps

megaphone.eps

biohaz.eps

Battery_Caution1.eps

Caution.eps

Crush_Caution1.eps

Electrical_Caution.eps

Face_protection.eps

Fall_Hazard.eps

Fall_protection.eps

GearHand_Hazard.eps

Head_protection.eps

Heavy_Hazard.eps

Hot_surface.eps

Recycle.eps

Resp_protection1.eps

Resp_protection2.eps

Temp_Caution1.eps

body_protection.eps

chemical_Caution.eps

ear_protection1.eps

explosive_caution.eps

eye_protection1.eps

foot_protection.eps

hand_protection.eps

tools.eps

box.eps

magnify_2.eps

warning symbol.eps

measure.eps

plug.eps

oil.eps

megaphone.eps

biohaz.eps

Battery_Caution1.eps

Caution.eps

Crush_Caution1.eps

Electrical_Caution.eps

Face_protection.eps

Fall_Hazard.eps

Fall_protection.eps

GearHand_Hazard.eps

Head_protection.eps

Heavy_Hazard.eps

Hot_surface.eps

Recycle.eps

Resp_protection1.eps

Resp_protection2.eps

Temp_Caution1.eps

body_protection.eps

chemical_Caution.eps

ear_protection1.eps

explosive_caution.eps

eye_protection1.eps

foot_protection.eps

hand_protection.eps

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION ASSEMBLY /

INSTALLATION GETTING STARTED

SAFETY /

SPECIFICATIONS

GENERAL SAFETY INSTRUCTIONS

IMPORTANT: It is your responsibility to:

• Ensure that all equipment operators have access to adequate

instructions concerning safe operating and maintenance procedures.

This product is not approved for use with

petroleum products (diesel fuel, unleaded

gasoline, jet fuel, kerosene, etc.), aromatic hydrocarbons or other

incompatible chemicals

This product is not approved for use in hazardous

locations.

When applying power, adhere to specifications

listed in appropriate electronics manual.

Disconnect external power before attaching or

detaching input or output wires.

NOTE: Be sure O-rings and seals are kept in good repair.

Compatibility of this product’s material and the

process fluid and/or environment should be

considered prior to putting into service.

Product should never be operated outside its

published specifications for temperature or

pressure. See specifications for your model.

Make sure flow and pressure have been eliminated

from process pipe prior to installing or removing

product.

Installation near high electromagnetic fields and

high current fields is not recommended and may

result in inaccurate readings.

Do not allow water to freeze in meter. Ice

expansion may burst the plastic housing.

Do not allow this meter to be used with steam.

GETTING STARTED ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

SAFETY /

SPECIFICATIONS

INSERTS - ALL METER SIZES

Transducer Excitation

OFF State Current 200µA (typical)

OFF State V-High Supply Voltage - (OFF State

Current * Supply impedance)

ON State Current (Supply Voltage / (Supply

impedance + 50Ω))

ON State V-Low ON State Current * 50Ω

Output Frequency 0 to 100 Hz

Output Pulse Width 4mSec (Approx.)

SPECIFICATIONS

QS200-10 QS200-15 QS200-20 QS200-30 QS200-40

QS200-10PW QS200-15PW QS200-20PW QS200-30PW QS200-40PW

Tee Housing

Material SCH 80 PVC (Polyvinyl chloride)

Insert

Housing

Material

PPS (Polyphenylene sulde) / ULTEM® (Polyetherimide)

Type Ultrasonic Flowmeter

DC power provided by customer controller

7.5V (dc) min to 36V (dc) max

OFF State Current: 200μA (typical)

Unit of

Measure Controller Dependant

Flow Rate

0.22-33 GPM

0.83-124.92 L/min

0.1-15 ft/sec

0.55-82 GPM

2.08-310.41 L/min

0.1-15 ft/sec

0.92-138 GPM

3.48-522.39 L/min

0.1-15 ft/sec

2.06-309 GPM

7.80-1169.70 L/min

0.1-15 ft/sec

3.58-537 GPM

13.55-2032.78 L/min

0.1-15 ft/sec

Accuracy +/- 2% of Reading

Uncertainty 0.04 GPM

0.018 ft/sec

0.10 GPM

0.018 ft/sec

0.17 GPM

0.018 ft/sec

0.37 GPM

0.018 ft/sec

0.65 GPM

0.018 ft/sec

Max.

Working

Pressure

150 PSI @ 70°F (10.3 bar @ 60°C)

Operating

Temperature +32°F to +140°F (0°C to +60°C)

Storage

Temperature +32°F to +140°F (0°C to +60°C)

Field

Calibration No

Inlet / Outlet

Connections

1 in. Female

Socket

1 1/2 in.

Female

Socket

2 in. Female

Socket

3 in. Female

Socket

4 in. Female

Socket

Weight 0.95 lbs.

(0.43kg)

1.12 lbs.

(0.51kg)

1.39 lbs.

(0.63kg)

2.52 lbs.

(1.14kg)

3.21 lbs.

(1.46kg)

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION ASSEMBLY /

INSTALLATION GETTING STARTED

SPECIFICATIONS (CONTINUED)

QS200-10,

QS200-10PW

1 INCH

QS200-15,

QS200-15PW

1-1/2 INCH

QS200-20,

QS200-20PW

2 INCH

QS200-30,

QS200-30PW

3 INCH

QS200-40,

QS200-40PW

4 INCH

Dimensions

A. Length 4.25 in.

(108mm)

4.90 in.

(124mm)

5.56 in.

(141mm)

6.63 in.

(168mm)

7.38 in.

(187mm)

B. Height 5.38 in.

(137mm)

5.63 in.

(143mm)

6.12 in.

(156mm)

7.20 in.

(183mm)

8.41 in.

(213mm)

C. Width

(at widest

point)

2.50 in.

(64mm)

2.50 in.

(64mm)

2.88 in.

(73mm)

4.18 in.

(106mm)

5.23 in.

(133mm)

D. Depth 4.47 in.

(114mm)

4.47 in.

(114mm)

4.94 in.

(125mm)

4.91 in.

(124mm)

6.17 in.

(156mm)

SAFETY /

SPECIFICATIONS

Figure 1

PAGE 6, FIGURE 1 ADDITION

FOR 3" & 4" METERS

SECT

SECT VIEW

(TEE ONLY)

For 3 in. & 4 in. Meters

SECT VIEW

(TEE ONLY)

PAGE 6, FIGURE 1

PICTORIAL UPGRADE (PIN)

FOR 1", 1 1/2", 2" METERS

SECT

SECT For 1 in., 1-1/2 in., & 2 in. Meters

GETTING STARTED ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

SPECIFICATIONS (CONTINUED)

K-Factor Information

NOTE: The meter size is molded on the vertical arm of the Tee

FLOMEC ultrasonic meters use K-factor plus offset numbers for greater

accuracy during calibration. These values are derived by calibrating the

meters using NIST traceable instrumentation. Using both sets of values to

calibrate the meters provides greater accuracy than using only a K-factor

value. The K-factor and offset values for each meter are listed below.

IMPORTANT: The K-factors provided are for reference. Accuracy can

be affected by plumbing configuration, fluid condition, adjoining pipe

schedule, type of meter tee (if using QS200 insert in non-FLOMEC tee),

and entrapped air. Customers should always validate accuracy and adjust

K-factor as needed.

Meter

Model Size

FLOMEC TEE

K-Factor

(frequency)

Offset

NON-FLOMEC TEE

K-Factor

(frequency)

QS200-10 1 in. 0.5386 0N/A

QS200-15 1-1/2 in. 0.7926 00.7947

QS200-20 2 in. 1.3765 01.3583

QS200-30 3 in. 3.8444 04.2505

QS200-40 4 in. 7.1676 07.2229

SAFETY /

SPECIFICATIONS

NSF CERTIFICATION INFORMATION

NOTE: QS200 meter are available as a standard meter, or as an

NSF certified meter. Only QS200 meters ordered as a complete unit

(ultrasonic insert installed in FLOMEC tee) qualify to be NSF certified.

Standard meter: The identification plate on the top of the ultrasonic

insert is marked “QS200”.

NSF certified meter: The identification plate on the top of the

ultrasonic insert is marked “QS200PW”, and the tee body is marked

with an NSF certification decal for additional identification.

NOTE: NSF certified meters use the same part number structure as

non-NSF models, except for the addition of the “PW” suffix on the end.

The “PW” suffix indicates an NSF certified meter. e.g., QS200-15PW.

NSF certification is valid only

when product is marked per

above information.

MAINTENANCE /

REPAIR TROUBLESHOOTING SAFETY /

SPECIFICATIONS GETTING STARTEDOPERATION ASSEMBLY /

INSTALLATION

Below is a typical QS200 meter with labeled components. Familiarize

yourself with the meter before installation.

Figure 2

TEE

QUICK RELEASE

INSERT ASSY.

BLACK WIRE RED WIRE

GREEN LED AMBER LED

SIZE INFO

I.D. PLATE WITH

SERIAL NUMBER

AND FLOW ARROW

TYPICAL QS200 METER

PAGE 8

GETTING STARTED OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION

INSTALLATION (CONTINUED)

Provide a straight pipe run of at least 10Xs the pipe’s diameter upstream of

the meter, and at least 5Xs the pipe’s diameter downstream of the meter.

The arrow embossed on the insert body denotes the flow direction.

FLOW DIRECTION

10Xs

5Xs

DOWNSTREAM UPSTREAM

INSTALL AT

ANGLE, IF

POSSIBLE

PAGE 8

INSERT

TOP VIEW

FLOW DIRECTION

ARROW

Figure 3

Install Meter Onto Pipe

NOTE: There is no need to remove the insert to install the meter. The meter

must be installed with the arrow on the insert pointing in the flow direction.

If the meter is accidentally installed backwards, simply remove the insert,

rotate 180 degrees so the arrow points in the flow direction, and reinstall the

insert.

The Tee is bidirectional, the insert is not. The insert operates correctly as

long as the insert arrow is pointed in the direction of flow. The insert can be

rotated 180 degrees, so its arrow can always be pointed in the direction of

flow regardless of Tee installation.

If space allows, install Tee / insert at an angle rather than pointing up

(see Figure 3).

NOTE: For 1 inch pipe installations, this angle is especially important and

should be set at 45 degrees for most accurate meter operation.

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION SAFETY /

SPECIFICATIONS GETTING STARTED

ASSEMBLY /

INSTALLATION

INSTALLATION (CONTINUED)

1. Remove all burrs from the pipe ends I.D. and O.D. edges and the Tee

sockets I.D. edges (see Figure 4).

2. Clean and apply primer to the pipe ends and Tee sockets

(see Figure 5).

3. Apply PVC cement to pipe ends and Tee sockets and quickly

assemble the parts while the cement is fluid. Follow the cement

manufacturer’s instructions (see Figure 6).

4. Hold the cemented parts together for at least 30 seconds.

Figure 4 Figure 5

APPLY PRIMER

APPLY CEMENT

REMOVE BURRS

Figure 6

For Below Ground Installation

1. Install a valve box around the insert. Valve box extensions may be

needed depending on depth (see Figure 7).

NOTE: A minimum of 10 in. thick layer of gravel should be installed

immediately below the meter and valve box.

PAGE 9

Figure 7

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