Flintec FT-30M Manuel utilisateur

Onboard Weighing | FT-30M | www.ﬂintec.com

FT-30M

On-board Weighing Indicator

Installation +Operation Manual

E10R-059362

v1_000001_FT-30M 21/06/2016

Onboard Weighing | FT-30M | www.ﬂintec.com

Table of Contents

About this Manual ��1

Introduction, Applications and Main Features��2

Dimensions and Mounting Options��3

Installation�� 4-5

Technical Speciﬁcation��6

Electrical Connections �� 7-8

Accessories��9

Accuracy and Performance��10

Load Cells and Sensors��11

First Installation Set-up�� 12-13

Truck Modes��14

Graphic User Interface �� 15

User Functions ��16

Set-up Functions�� 17

Calibration - Single Channel��18-19

Calibration - Dual Channel�� 20-23

Calibration - Twin Channel��24-27

Alarm and PPCO Settings �� 28-29

Graphical User Interface -Load Mode�� 30

Pickup Mode: Single Pickup per Customer Site �� 31-32

Pickup Mode: Multiple Pickups per Customer Site �� 33-34

Printed Ticket Templates �� 35-36

Customer Lists ��37

USB Transfers�� 38

Essential Terms �� 39

Appendices

Quick Start Guide - Tippers & Bulk Haulage �� 40-41

Quick Start Guide - Waste Collection �� 42-43

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About this Manual

distributed, stored or introduced onto a retrieval system in any form, or by any means (electronic, mechanical, photocopying,

recording or otherwise) whatsoever without prior written permission of Flintec AB or any of its subsidiaries.

Disclaimer

In order to improve design, performance and reliability, we reserve the right to make changes to the products contained in

this manual. The information in this manual is believed to be accurate in all respects at the time of publication, but is subject

to change without notice. Flintec AB, its subsidiaries or its distributors assume no responsibility for any consequences resulting

from the use of the information provided herein.

Software Versions

All Flintec instrumentation is subject to continuous improvement and updates. This manual covers FT-30M on-board

weighing indicator software versions from April 2016. If your instrument is a previous version and you require an upgrade to

the most current software, please visit the Flintec web site where the latest software update can be downloaded. Uploading

software updates is explained in this manual. Please note, some options may require additional hardware to function

properly.

Safety

This manual is intended for use by service technicians and operators responsible for installing and setting-up the Flintec FT-

30M on board weighing indicator. Failure to follow these instructions could result in damage to the indicator or injury.

Safety Precautions

Do not operate or work on this equipment unless you have read and understand the

instructions and warnings in this manual. Health and safety is your responsibility. Do

not use weighing indicator whilst driving.

Symbol Deﬁnitions

Indicates a potentially hazardous situation that, if not avoided could result in minor

or moderate injury, and includes hazards that are exposed when guards are removed.

Indicates information about procedures that, if not observed, could result in damage

to equipment.

Indicates an important procedure that must be followed to ensure correct set-up and

use.

warning

important

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Introduction

Product description

FT-30M is an on-board digital indicator with a clear and easy to read LED touch

screen display. It is designed for industrial road vehicles, trailers and agricultural

machines. It is modular plug & play, easy to install and use. It provides users with

precise weight information where and when it’s needed. It has two input channels for

separate groups of load cells. The RS485 and RS232 communications ports allows it

to integrate with PLC systems and devices such as printers.

Applications

The FT-30M is designed to work with a range of Flintec products and other makes of

load cells and sensors.

Fits neatly into spare radio slots, panel-mount or on the dash.

FT-30M is a simple to use on-board vehicle weighing indicator. Its easy-to-read full

colour LCD touch screen gives operators the power to control payloads, maximise

prots and avoid dangerous overloads. Simple on-screen menus mean drivers can

choose between Net, Gross, Percent, Collected or Delivered weights.

It’s packed with standard features such as on-screen customer identication, printing

and storing weighing transactions as well as high security anti-tamper pin code

protection and on-screen diagnostics. It’ s compatible with a range of accessory

devices for maximum vehicle utilisation and payload eciency. On screen calibration

makes set-up simple.

Key Features

Two overload alarm set-points

On-screen customer identication

Record collected or delivered loads

Print bin weights with time & date

Two channel mV input

High resolution RGB touch screen

Six languages. Kg or Lbs

Anti-tamper pin code protection

On-screen troubleshoot diagnostics

Versatile mounting options

Applications

Mines & Quarries

Cranes & Skip truck

Articulated

Semi-trailer

Dump truck

Sweepers & Spreaders

Tippers & Bulk

Waste & Recycling

Forestry & Logging

Hook loader

Agricultural

Light commercial

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Dimensions and Mounting Options

Versatile Mounting Options

The indicator is sized to t neatly into the spare radio DIN slot in vehicle cabs and be unobtrusive to the driver’s eld of vision. A RAM

swivel-mount option allows the indicator to be positioned and adjusted to suit in-cab conditions and the position of the driver. A

range of bracket accessories is available to adapt to any kind of installation. An IP68 enclosure option allows it to be tted outside of

the cab; e.g. on the side of the trailer.

Mounting Options

NOT TO SCALE

160

100

156 85 .5

11.5

120

RAM-Swivel Mount

RAM Swivel Dash

IP68 Waterproof Enclosure

Radio DIN Slot

Panel Mounted

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Installation

Radio DIN Mount Assembly

Industrial vehicles have spare radio slots for after market hardware

devices. The FT-30M is sized to t the DIN specication of radio slot.

A DIN radio kit comprises two ears, a zinc plated DIN cage, extraction

keys and screws.

In the truck cab, locate a suitable spare DIN radio slot. Remove the

existing cover plate. The DIN cage ts snugly into the opening right

up to the lip of the DIN cage. Before you push it in, pull the wiring

cables through the cage.

Once in place, use a small screwdriver or similar tool to pry down on

the securing tabs around the perimeter of the cage so they grip the

inside the opening. This will prevent the cage from slipping out or

tilting from the weight of the FT-30M.

The DIN cage is symmetrical, either way, top and bottom, left and

right. Some vehicles may already have an ‘ISO Mounting’, this means

the DIN cage is not required, the FT-30M will t snugly into the

opening without the cage.

Connect the power and signal connectors to the back of the FT-30M.

Screw the DIN mounting ears to the FT-30M using the Torx screws

provided.

Push the indicator in to the DIN cage until it snaps into position.

Remove the FT-30M using the two extraction tools, place the keys

into the slots located in either ear and press downwards so they grip

inside the ears, gently pull on the keys and the indicator pulls out.

RAM-Swivel Mount

Locate the most convenient place for mounting the indicator. When

attaching the RAM mount ensure sucient headroom, bear in mind

there will be cables wired into the back of the indicator, make sure to

allocate enough space for them. Device support manufacturers such

as RAM, Tallon and others supply an extensive range of RAM-Mount

and Tallon accessories.

Roof/ under dash mount RAM Mount for dashboard�

1/4 - 20 UNC Camera thread

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IP68 Waterproof Enclosure Mount

For externally mounted applications such as trailer-mounted or close to the loading

area on the rear of the truck. The IP68 mount allows access to the functions of the

indicator. The waterproof mount comprises an IP68 lockable enclosure with hinged

clear lid and rear anged mounts, a panel mount face plate and screws. Installers

are required to t cabling and drill cable entries to suit the application. Right angled

connectors are required at the rear.

Panel Mount

Where installers require tting into a panel, four M3 x 8 mm screws are required. The

template below shows the panel mount prole.

MSB Revision 19 April 2016

IP68 Waterproof enclosure mount

For externally mounted applications such as trailer-mounted or close to

the loading area on the rear of truck. The IP68 mount allows access to

the funtions of the indicator. The waterproof mount comprises an IP68

lockable enclosure with hinged clear lid and rear anged mounts, a panel

mount face plate and screws. Installers are required to t cabling and

drill cable entries to suit the application.

Stainless Steel Latch

132

244.5

216

170

177

FRONT VIEW BACK VIEW

Clear Polycarbonate Lid

225.5

222

101.6

8.5

Installation

Panel mount

Where installers require tting into a panel, four M3 x 8 mm long screws

are required. The template below shows the panel mount prole.

Panel mount cut-out

R 4.3

R 76.0

R 500

D 3.2 for M3

R1.0

R 22.5

130.4

41.0

MSB Revision 19 April 2016

IP68 Waterproof enclosure mount

For externally mounted applications such as trailer-mounted or close to

the loading area on the rear of truck. The IP68 mount allows access to

the funtions of the indicator. The waterproof mount comprises an IP68

lockable enclosure with hinged clear lid and rear anged mounts, a panel

mount face plate and screws. Installers are required to t cabling and

drill cable entries to suit the application.

Stainless Steel Latch

132

244.5

216

170

177

FRONT VIEW BACK VIEW

Clear Polycarbonate Lid

225.5

222

101.6

8.5

Installation

Panel mount

Where installers require tting into a panel, four M3 x 8 mm long screws

are required. The template below shows the panel mount prole.

Panel mount cut-out

R 4.3

R 76.0

R 500D 3.2 for M3

R1.0

R 22.5

130.4

41.0

Installation

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Technical Speciﬁcation

The FT-30M on-board indicator for industrial vehicles and agricultural machines is designed to be easy to t and simple to operate,

giving the driver precise weight information where and when it is needed. It incorporates a clear and easy to read colour touch

screen display. It has two analogue input channels, an RS485 and RS232 input and output and two alarm set- points providing power

to external audio-visual alarm devices. It is housed in an ABS injection moulded housing.

Approvals & Regulations

The FT-30M is fully tested and certied for EMC compliance under the UN ECE R10 certication scheme. It is a United Nations

regulation and recognized by 51 countries. This standard covers eects of electro-magnetic interference on electrical equipment. It is

fully compliant with WLVTA (Whole Life Vehicle Type Approvals) by the UK VCA , this is a European Community regulation. The VCA is

the UK Government’s executive agency charged with responsibility to enforce EC compliance.

FT-30M has been extensively environmentally tested for shock loads and vibration under severe conditions at a registered testing

laboratory.

Power

Voltage input 9V to 32V DC

Consumption 100mA at 24V DC + external

loads

Max input current 4 Amps

Display

RGB touch screen. Format 480x169 dots

Operating temperature -20° C to +50° C

Brightness adjustable, high, medium or low

Analogue Inputs

2 independent channels

24 bit sigma-delta ADCs

Excitation 5V DC

Input 8 load cells per channel

8x 350 Ohms. 115 mA per channel

Max input signal: +/-19.0625mV

Input resistance: 120-1000Ohms

Sample Rate 10SPS

Resolution (ENB) 18 bits (19.5 bits)

Alarm Outputs

Alarm 1 supply voltage, high side switch

only

Alarm 2 supply voltage, high side switch

only

RS485 Serial

Baud Rate xed at 9600, n, 8,1 Connector

M12 - 4 pin (to be added)

RS232 Serial

Baud Rate xed at 9600, n, 8,1 Options:

Printer or Format protocol

Connector 9 way D connector

USB2

Enclosure

Housing material ABS

Total weight: 400 gr

Temperature Rating

-20° to +50° C

EMC classiﬁcation

UN ECE R10.05

Internal Data Storage

65 Mb

Languages

En, De, Fr, Es, It, Pt

E10 R 05 9362

ww w. flintec.com

Model No: FT-30M

Serial No : 12345678

Connect to 9-32V supply. Refer to the installation manual before connecting.

WEEE mark

Quick reference (QR) code

This allows the Flintec FT-30M

service app to track software

changes�

CE Mark - laboratory tested

and complies with EMC

and environmental relevant

regulations�

United Nations Economic Commission for Europe (UNESCE) Regulation 10

Electro Magnetic Compliance (EMC) mark and Flintec approval number�

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Electrical Connections

Reverse polarity and over-voltage protected. Input load cell and sensors should be

in the 0-3.5mV/V range with typical impedance values of 120Ω-1000Ω. A variety of

sensors comprising multiple pairs of load cells, extensometers, deection sensors,

air pressure sensors, encoders and fth wheel load cells can be connected. The two

channel input allows for applications comprising two separate bodied trucks or

sensors with dierent inputs to be calibrated separately and independently (twin) or

together (dual). The FT-30M MENU provides weighing data and user denable settings

and SET-UP MODE, a password protected menu for service engineers and supervisors

which includes alarm set points, calibrations and diagnostics.

M12 Electrical Connector

The modular M12 connector makes the

electrical installation quick and easy. A

range of versatile M12 accessories means

that combinations of load cells and

sensors to suit thousands of applications

are easily connected. Power and signal

connectors are key-wayed, gendered

and thumb tightened. Junction boxes

are internally wired in parallel for all

analogue systems.

Connections & Junction Boxes

Extender Cables

Flintec DSB7 on-board weighing load cells have a 5 meter MALE M12 cable as standard. Extender cables for longer reach applications

are available in 1, 3, 5, 7.5 and 10 metre lengths.

1. Input Channel ONE, Max +/-19.0625 millivolts

2. Input Channel TWO, Max +/-19.0625 millivolts

3. COM port 1 RS232 port for printers

4. Power Input 9-32 Volts DC & 2 Alarm power outputs

5. COM port 2 RS485 port for LDUs. (To be added in 2017)

6. Panel mount and radio DIN xing screws M3

7. 1/4” - 20 UNC camera mount to attach RAM-Mount 1”ball

8. DIN radio mount ear brackets - two required

Male - Female Extension Cable Junction Boxes

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Wiring Connections - Rear of FT-30M

MSB Revision 19 April 2016

Pin 1 BROWN + Excitation 5 Volts DC

Pin 2 WHITE + Signal milli-Volts from junction box &loadcells

Pin 3 BLUE - Excitation 0 Volts

Pin 4 BLACK - Signal milli-Volts from junction box &loadcells

SIGNAL channel 1 & 2, M12 Female

Pin 1 BROWN Vehicle volts12V (LCV) or24V (MCV & HGV)

Pin 2 WHITE Output 1 12Vor24V

Pin 3 BLUE Ground Ground 0 Volts (common)

Pin 4 BLACK Output 2 12Vor24V

POWER & ALARM, M12 Male

RS232 input and output, Male 9 pin Sub D

Pin 2 - Tx Transmit

Pin 3 - Rx Receive

Pin 5 - GND 0 Volts Ground

Pin 9 - Volts 12 Volts

Wiring connections - Rear of FT-30M

Connection examples

Electrical connections

SIGNAL channel 1 & 2, M12 Female Mini-DW

Pin 1 BROWN + Excitation 5 Volts DC

Pin 2 WHITE + Signal millivolts from junction box & load cells

Pin 3 BLUE - Excitation 0 Volts

Pin 4 BLACK - Signal millivolts from junction box & load cells

POWER & ALARM, M12 Male Mini-DW

Pin 1 BROWN Vehicle volts 12V (LCV) or 24V (MCV & HGV)

Pin 2 WHITE Output 1 12V or 24V

Pin 3 BLUE Ground Ground 0 Volts (common)

Pin 4 BLACK Output 2 12V or 24V

RS232 input and output, Male 9 pin Sub D

Pin 2 - Tx Transmit

Pin 3 - Rx Receive

Pin 5 - GND 0 Volts Ground

Pin 9 - Volts 12 Volts

Electrical Connections

Power to FUSED ignition live

6 way split junction box

Load cell wiring conﬁguration� 2, 3, 4, 6 and 8 load cell or sensor combinations�

Air pressure transducer conﬁguration with printer� XT50 + DSB7 with audible alarm

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