Fliegl GARANT 90 Manuel utilisateur

GARANT

Operating instructions

GARANT drag hose spreader

We are Fliegl.

USA

Foreword

Dear valued customer,

Thank you for purchasing the GARANT drag hose spreader.

Fliegl machines and attachments are manufactured with care under continuous monitoring.

The GARANT drag hose spreader you have purchased is a product manufactured to the highest quality

standards.

To avoid accidents, and therefore personal injuries and material damage, you must read and understand

the corresponding cautionary and warning notices in these operating instructions before beginning

operation or maintenance of the attachment. These operating instructions must therefore also be passed

on to the operating personnel.

Before putting the GARANT drag hose spreader into operation, every operator must be familiar with how

to handle the machine as described in these operating instructions.

The safety requirements must be strictly followed. Compliance with safety regulations applicable to your

country is also mandatory.

The limits of use are described in this manual.

Any types of operation or use other than those described in these operating instructions, or beyond the

limits of use specified by the manufacturer, are strictly prohibited.

GARANT drag hose spreader

Contents

Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany

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Contents

Foreword .................................................................................................................................................... 2

Contents ..................................................................................................................................................... 3

Legal notices .............................................................................................................................................. 6

EC Declaration of Conformity..................................................................................................................... 8

1. User instructions.................................................................................................................................. 9

1.1 Purpose of this document........................................................................................................... 9

1.2 Locations in the operating instructions..................................................................................... 10

1.3 Illustrations used....................................................................................................................... 10

1.4 Presentation of safety instructions ........................................................................................... 11

1.5 Liability and damages............................................................................................................... 11

1.6 Duty to inform ........................................................................................................................... 11

2. Basic safety instructions.................................................................................................................... 12

2.1 Designated use......................................................................................................................... 12

2.2 Reasonably foreseeable misuse .............................................................................................. 12

2.3 Risks when working with the drag hose spreader.................................................................... 13

2.4 Residual risks........................................................................................................................... 13

2.4.1 Failure of the GARANT drag hose spreader........................................................................ 13

2.5 Obligations of the operator ....................................................................................................... 13

2.6 Obligations of personnel........................................................................................................... 13

2.7 Qualification of personnel......................................................................................................... 14

2.8 Personal protective equipment................................................................................................. 14

2.9 Safety and protective devices .................................................................................................. 14

2.9.1 Emergency stop device ........................................................................................................ 14

2.9.2 In case of faulty protective devices ...................................................................................... 14

2.9.3 Testing safety and protective devices .................................................................................. 14

2.10 Workstation of operating personnel.......................................................................................... 15

2.11 Machine identification............................................................................................................... 15

3. Description of the machine................................................................................................................ 16

3.1 Structure of the drag hose spreader......................................................................................... 16

3.2 Applications .............................................................................................................................. 16

3.3 Functional description............................................................................................................... 16

3.4 The drag hose spreader........................................................................................................... 17

3.5 Assemblies and components ................................................................................................... 18

3.6 Technical data .......................................................................................................................... 20

4. Installation......................................................................................................................................... 21

4.1 Assembly.................................................................................................................................. 21

4.2 Supply and installation.............................................................................................................. 21

GARANT drag hose spreader

Contents

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4.2.1 Establishing hydraulic connections....................................................................................... 21

5. Start-up..............................................................................................................................................23

5.1 First-time start-up......................................................................................................................23

5.2 Check before start-up...............................................................................................................23

5.3 Returning to service..................................................................................................................23

6. Preparation and setup.......................................................................................................................24

6.1 GARANT drag hose spreader –views .....................................................................................24

6.1.1 GARANT 90..........................................................................................................................24

6.1.2 GARANT 120........................................................................................................................26

6.1.3 GARANT 150........................................................................................................................28

6.1.4 GARANT 180........................................................................................................................30

6.2 Delivery condition of the GARANT drag hose spreader...........................................................32

6.3 Attachment of the GARANT drag hose spreader.....................................................................33

6.3.1 Objective............................................................................................................................... 33

6.3.2 Prerequisites.........................................................................................................................33

6.3.3 Preparing for attachment......................................................................................................34

6.3.4 Attaching the H-frame...........................................................................................................35

6.3.5 Attaching the upper links ......................................................................................................38

6.3.6 Attaching the spreader..........................................................................................................39

6.4 Spreader hydraulics..................................................................................................................40

6.5 Oil motor on spreader...............................................................................................................41

6.6 Attaching the hydraulic lines to the tank trailer.........................................................................43

6.7 Fitting the T-piece.....................................................................................................................44

6.8 Attaching the slurry hoses ........................................................................................................44

6.9 Attaching the transport restraints.............................................................................................. 45

7. Use and operation.............................................................................................................................46

7.1 Working operation.....................................................................................................................46

7.2 Before turning the machine on .................................................................................................46

7.2.1 Switching on the drag hose spreader...................................................................................46

7.2.2 Operation..............................................................................................................................46

7.2.3 Conducting a trial run............................................................................................................47

7.3 Controlling the drag hose spreader..........................................................................................47

7.3.1 Extending the spreader.........................................................................................................48

7.3.2 Spreading..............................................................................................................................48

7.3.3 Headland...............................................................................................................................49

7.3.4 Retracting..............................................................................................................................49

7.4 Working with the machine.........................................................................................................49

7.4.1 General safety and operating instructions............................................................................49

GARANT drag hose spreader

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8. Service and maintenance.................................................................................................................. 50

8.1 Customer service...................................................................................................................... 50

8.2 Replacement parts ................................................................................................................... 50

8.3 Operational maintenance ......................................................................................................... 51

8.3.1 General instructions for maintenance................................................................................... 51

8.3.2 Check the safety equipment................................................................................................. 52

8.3.3 Cleaning the machine........................................................................................................... 52

8.3.4 Lubrication............................................................................................................................ 53

8.4 Troubleshooting and fault elimination....................................................................................... 54

8.4.1 List of warning and fault signals ........................................................................................... 54

8.4.2 Start activation not possible.................................................................................................. 55

8.5 Decommissioning..................................................................................................................... 55

8.5.1 Temporary shutdown............................................................................................................ 55

8.5.2 Storage conditions................................................................................................................ 55

8.5.3 Disassembly and final shutdown.......................................................................................... 56

8.5.4 Scrapping and recycling ....................................................................................................... 56

9. Drawings / parts list........................................................................................................................... 57

9.1 H-frame..................................................................................................................................... 57

9.1.1 H-frame, complete................................................................................................................ 57

9.1.2 H-frame, complete –parts list............................................................................................... 58

9.2 GARANT 90.............................................................................................................................. 59

9.2.1 GARANT 90 complete with parts list.................................................................................... 59

9.2.2 GARANT 90 spreader arm, left, complete............................................................................ 60

9.2.3 GARANT 90 spreader arm, left, complete –parts list.......................................................... 61

9.2.4 GARANT 90-180 centre section, complete.......................................................................... 62

9.2.5 GARANT 90-180 centre section, complete –parts list......................................................... 63

9.3 GARANT 120............................................................................................................................ 64

9.3.1 GARANT 120 with parts list.................................................................................................. 64

9.3.2 GARANT 120 spreader arm, left, complete.......................................................................... 65

9.3.3 GARANT 120 spreader arm, left, complete –parts list........................................................ 66

9.4 GARANT 150............................................................................................................................ 67

9.4.1 GARANT 150 with parts list.................................................................................................. 67

9.4.2 GARANT 150 spreader arm, left, complete.......................................................................... 68

9.4.3 GARANT 150 spreader arm, left, complete –parts list........................................................ 69

10. Index............................................................................................................................................. 70

GARANT drag hose spreader

Legal notices

Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany

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Legal notices

1. When the GARANT drag hose spreader is delivered, check immediately to determine whether

the attachment is complete. State any complaints to the freight forwarder, have them certified

on the delivery documents and inform the delivering plant within 14 days after you become

aware of the problem (see "Scope of delivery").

2. The manufacturer is liable for technical defects. The owner is liable for defects that were

caused by improper operation. The warranty period is 1 year from delivery.

3. At our discretion, the warranty will either cover the cost of repair of the faulty part or

replacement of the part, or delivery of the part from the factory, carriage due. Any other claims

for compensation (such as for losses due to business interruption) are expressly excluded.

4. The warranty will be invalidated if the attachment or device is modified by installing third-party

parts without our knowledge or prior agreement, especially if improper modifications were

made.

5. The warranty will also be invalidated if a defect is not rectified completely and correctly

immediately after it is discovered. Repairs required for functional reasons need our prior

approval if a claim is to be made for full or partial compensation of expenses.

6. Liability is excluded for damage to the GARANT drag hose spreader resulting from exceeding

the allowable working capacity or speed. The warranty does not cover natural wear, damage

resulting from negligent or improper handling of the machine, or storage and corrosion

damage.

7. Parts not manufactured by ourselves are covered by the warranty provided by the relevant

manufacturer. Machine parts for which claims are made under the terms of the warranty must

be sent without delay to our address in Mühldorf for the purpose of material examination to

determine the damage. If a replacement is made, these parts become our property.

8. Legal warranty provisions also apply to the Fliegl GARANT drag hose spreader.

9. If the GARANT drag hose spreader is attached to an existing tank, Fliegl Agrartechnik

offers no guarantee for the support frame and container of the tank. Fliegl Agrartechnik

accepts no liability for any damage caused to the tank by the GARANT drag hose

spreader.

GARANT drag hose spreader

Identification

Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany

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Identification

Machine identification data

Manufacturer:

Fliegl Agrartechnik GmbH

Product:

GARANT drag hose spreader

Type:

GARANT 90

GARANT 120

GARANT 150

GARANT 180

Serial number:

Manufacturer details

Fliegl Agrartechnik GmbH

Bürgermeister-Boch-Straße 1

84453 Mühldorf am Inn, Germany

Telephone: +49 8631 307 - 0

Fax: +49 8631 307 - 550

E-mail: info@fliegl.com

Internet: www.fliegl.com

Formal details of operating instructions

Document no.:

1-051B06181.1

Version/revision:

1.1

Creation date:

01/02/2018

Last revision:

18/06/2018

Reproduction, in whole or in part, is only permitted with the approval of Fliegl.

We are constantly developing and enhancing our products and therefore reserve the right to make changes to

them without prior notification.

This may result in differences in the illustrations and descriptions in these operating instructions.

GARANT drag hose spreader

Declaration of conformity

Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany

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EC Declaration of Conformity

As stipulated in EC Machinery Directive 2006/42/EC, Annex II, 1.A (ORIGINAL)

Manufacturer:

Fliegl Agrartechnik GmbH

Bürgermeister-Boch-Straße 1

84453 Mühldorf am Inn, Germany

Person residing in the European Community authorised to compile the relevant technical

documentation:

Kopold Gerald

Fliegl Agrartechnik GmbH

Bürgermeister-Boch-Straße 1

84453 Mühldorf am Inn, Germany

Description and identification:

Product: GARANT drag hose spreader

Type: GARANT 90, GARANT 120, GARANT 150, GARANT 180

Project designation: Fliegl GARANT drag hose spreader

Commercial name: Fliegl drag hose spreader GARANT 90, GARANT 120, GARANT 150, GARANT 180

Function: Spreading of slurry, digestate and liquid manure

It is expressly stated that this machine complies with all relevant provisions of the following EC

directives:

2006/42/EC:2006-05-17 EC Machinery Directive 2006/42/EC

Source of the harmonised standards applied in accordance with Article 7 Par. 2:

ISO 12100:2010 Safety of machinery –General principles for design –Risk assessment and risk

reduction

Mühldorf am Inn 18/06/2018

Place, Date

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