Flavor Burst JBT 80FCB-2B Manuel utilisateur
©2017 Flavor Burst Company Printed in September Printed in
All Rights Reserved The United States of America
Flavor Burst ®
Jumbo Touch Panel FCB
Frozen Carbonated Beverage System
JBT 80FCB-2B
compatible with Taylor C300 freezers
JBT 80FCB-3B
compatible with Taylor C303 freezers
JBT 80FCB-4B
compatible with Taylor C314 & C302 freezers
Equipment, Maintenance and
Operations Manual
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every Jumbo Touch Panel system, located inside the
cabinet unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst ® distributor.
1
TABLE OF CONTENTS
Introduction……………………………...………………………………………….………….4
Safety Precautions……………………………..…………….………..……..….…………....4
Environmental Notices………………...………………………………………….………….5
Parts Identification/Functions...……...………………………………………….………….7
Replacing the Syrup Flavors…………...…………………………..…….………...……...28
Scheduled Maintenance…………...……………………………….…….………...…...….32
Clean-In-Place (CIP) Procedure…………………………………....…………..…....32
CIP – Phase 1: Prep………………………...…………………………….......32
CIP – Phase 2: Flush……………………………….....……………….......…33
CIP – Phase 3: Clean………………………………………….……….......…34
CIP – Phase 4: Reassemble………………………………….……….......…35
Priming the Syrup System………………………………….....…………...….......…36
Refilling the Sanitizer Tank…………………………………..........……………....…37
Cleaning the Door Spout Assembly……………………………….....…………......37
Cleaning / Replacing Syrup Port O-Rings……...…….…………......…………...…38
Miscellaneous Cleaning Procedures…………………………………………......…39
Area Under the Cabinet………………………………….....……………...…39
Inside the Cabinet………………………………….....………………….....…39
9-Tube Assembly Casing………..………………………….………….…..…39
9-Tube Assembly Syrup Lines……………………....……………….…....…40
Jumbo Touch Panel Assembly……………….…...………....…………...…40
Winterizing the Unit ………………………………..…………...……………..…...…41
Equipment Setup……………………………………………………...…..……….……..….44
Installing the Door Spout Assembly...………………………..…………………...…44
Mounting the 9-Tube Assembly Casing ……………………….………………...….46
Mounting the Jumbo Touch Panel Assembly...…………….……………...….....…47
Mounting the Plastic Casing Assembly..……………………...……...……….....….49
Connecting the Unit Syrup Line……………………………………………….......…50
Installing and Filling the Sanitizer Tank………………………….…………….....…50
Power Connections and Power Up……………………………………….…........…51
Installing Flavors and Priming Syrup Lines………………………...……….…...….52
Adjusting the Base Product Flow Rate……………………………...……….…...…54
Jumbo Touch Panel Overview.…….………………..…………………………..........…...56
Quick Reference Guide for Jumbo Touch Panel Setup..…..……...…….………...56
Testing the Jumbo Touch Panel System…..…….…………………………........…57
2
TABLE OF CONTENTS (continued)
Directory of Cleaning Procedures……………………………...………………..…….….61
Parts Replacement Schedule………...………………….………………..….……………61
Recommended Maintenance Items Replacement Schedule………………....…....…62
Alternate Parts and Kits by Freezer Model……………………………...……...…....….62
Ordering/Service Information…………….…….…...…………………..……….........…..63
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Congratulations on your purchase of a Jumbo
Touch Panel “JBT” flavoring system! As a food
and beverage provider, your customers are
your greatest asset. Your primary concern
must be the health and welfare of your
customers. This manual provides everyday
operating guidelines and procedures. Special
functions have been incorporated into the
equipment to provide simple and effective
cleaning and sanitizing of your unit. We urge
you to follow these instructions carefully and
maintain strict sanitary practices in your daily
operating routine.
The Jumbo Touch Panel system is an add-on to
a frozen beverage freezer designed to blend
concentrated flavorings throughout frozen
beverage product as it is dispensed. Dispensing
Flavor Burst product is very simple. Select a
flavor from the Jumbo Touch Panel and draw
the product. The Flavor Burst system will
automatically flavor the product at the spout.
You can also have multiple flavors per serving.
Simply select the flavors from the Jumbo Touch
Panel and draw the product. The system will
switch from one flavor to the next in a smooth,
continuous motion, layering the serving with
different, delicious flavors.
The Jumbo Touch Panel is a large interactive
touch panel. Not only do you select flavors
from this screen, it is also an advertising tool
used to attract customers. Images, information
and videos can all be displayed on this screen.
Flavor Burst® syrup is stored within the
equipment cabinet in 1 gallon disposable bags.
Proper syrup injection rate is maintained by
adjusting the flavor level on the Touch Panel.
Currently, the Jumbo Touch Panel system has
models compatible with Taylor C300, C303,
C314, and C302 freezers where the light box
display is mounted on the top of the freezer.
Components of the Jumbo Touch Panel system
should be cleaned regularly to ensure the
highest standard of sanitation. Follow the
instructions in the SCHEDULED
MAINTENANCE section to comply with
sanitation guidelines.
NOTE: PARTS AND PART NUMBERS MAY
VARY FROM WHAT IS SHOWN AND LISTED.
CONSULT YOUR LOCAL DISTRIBUTOR IF
YOU HAVE ANY QUESTIONS CONCERNING
DIFFERENCES.
Always follow these safety precautions when
operating the Flavor Burst® system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The JBT cabinet system must be placed
on a level surface capable of supporting at least
220 lbs of weight. Failure to comply may result
in personal injury or equipment damage.
DO NOT place more than 25 lbs of
weight on top of the cabinet. Failure to comply
may result in personal injury or equipment
damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
SAFETY PRECAUTIONS
INTRODUCTION
5
HAZARD COMMUNICATION STANDARD
(HCS) – The procedure(s) in this manual
include the use of chemical products. These
chemical products will be highlighted in
bold-faced letters followed by the
abbreviation (HCS) in the text portion of the
procedure. See the Hazard Communication
Standard (HCS) manual for the appropriate
Material Safety Data Sheet(s) (MSDS).
NOISE LEVEL: Airborne noise emission
does not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to
change. Contact your local distributor for most
recent updates concerning the Jumbo Touch
Panel unit.
NOTE: Access to the service area is
restricted to persons having safety / hygiene
knowledge and practical experience of the
appliance.
NOTE: This appliance can be used by
children aged from 8 years and above and
persons with reduced physical, sensory, or
mental capabilities or lack of experience and
knowledge if they have been given supervision
or instruction concerning use of the appliance in
a safe way and understand the hazards
involved.
NOTE: Children shall not play with the
appliance.
NOTE: Cleaning and user maintenance
shall not be made by children without
supervision.
ENVIRONMENTAL NOTICES
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product
is compliant with the EU Directive for Waste Electric/Electronic Goods (WEEE) as well as
other similar legislation in affect after August 13, 2005. Therefore, it must be collected
separately after is use is completed, and cannot be disposed of as unsorted municipal
waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your
local codes. For additional information regarding applicable local laws, please contact the municipal
facility and/or local distributor.
6
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7
General System Overview (See Figure 1)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1-1 ELE 950JBT JUMBO TOUCH PANEL ASSEMBLY
- 2B / 3B 1
JBT 80FCB-2B & JBT 80FCB-3B
SYSTEMS:
Flavor Burst unit command center for 2 and 3
barrel systems.
OR…
1-2 ELE 970JBT JUMBO TOUCH PANEL ASSEMBLY
– 4B 1
JBT 80FCB-4B SYSTEMS:
Flavor Burst unit command center for 4-
barrel systems.
2 ELE 434 POWER CABLE 1 Supplies the electronics board with power.
3 N/A MODIFIED FREEZER SPOUT
ASSEMBLY FOR JBT 1 Dispenses product mixed with flavorings.
4 MIS 3196 STAINLESS TUBE / CABLE CASING
ASSEMBLY 1 Attaches the flavor lines and/or cables to the
side of the freezer.
5 SPR 5800FCB SPARE PARTS KIT TOUCHSCREEN
BEVERAGE 1 Houses extra spare parts and wear items.
6 CAB 113 FLAVOR TRAY 8 Houses syrup bags.
7 N/A FLAVOR BURST FROZEN
BEVERAGE CABINET ASSEMBLY 1 Houses syrup trays and bags.
8 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution.
9 SYR 944SH SYRUP BAG CONNECTOR
ASSEMBLY - SHAKE 8 Transports syrup from the bag to the pumps.
10 MIS 3026S JUMBO TOUCH PANEL CABLE
CASING 1
Conceals and protects the Jumbo Touch
Panel cable, as well as attaches it to the
freezer.
11 MIS 3302K C300 CONVERSION BRACKET 1
JBT 80FCB-2B SYSTEMS:
Allows the Jumbo Touch Panel to be
mounted to a C300 freezer.
ITEM PART NO. DESCRIPTION QTY. FUNCTION
A ADPT TY80S-
FCB1CTP
CTP / JB AUTO DRAW VALVE
UPGRADE KIT 1
Replaces a manual draw spout assembly
with a push-button spout assembly and an
on-screen dispense button.
*THIS KIT IS OPTIONAL AND SOLD SEPARATELY. CONTACT YOUR LOCAL DISTRIBUTOR.
PARTS IDENTIFICATION/FUNCTIONS
8
General System Overview
Figure 1
9
Cabinet – (See Figure 2)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 N/A ELECTRONICS SYSTEM 1 Houses microprocessor and electronics.
2 CAB 135R-A RIGHT SIDE PANEL 1 Holds tray support brackets and panel brackets.
3 CAB 145 TRAY SUPPORT BRACKET 8 Supports flavoring trays.
4 FAS 2024 8-32 X 1/4 PAN HEAD 28 Fastens panel brackets to divider panel, secures
sides.
5 FAS 2014 8-32 X 1/2" PAN HEAD 25 Attaches top panel, back cover, and feet to
cabinet.
6 ELE 483 SANITIZER PUMP CABLE 1 Provides power to the sanitizer pumps.
7 ELE 932 PUMP & SANITIZER CABLE
HARNESS 1 Provides power to the syrup and sanitizer pumps.
8 MIS 3066 MINI BUSHING 1 Protects flush tube.
9 MIS 3028-S FLUSH TUBE ASSEMBLY -
SHAKE 1 Connects with flavor line to flush with sanitizer
solution.
10 CAB 139 FRONT DOOR PANEL 1 Provides easy access to syrup bags and
connectors.
11 CAB 136-A REAR PUMP COVER 1 Back panel to cover pumps.
12 FIX 1023 3/16" X 3/16" BARB TUBE
CONNECT 1 Splices together flush tubes.
13 CAB 134 DIVIDER PANEL 1 Holds tray support brackets and divides
flavor trays.
14 CAB 144R RIGHT PANEL BRACKET 3 Holds tray support rails.
15 CAB 144L LEFT PANEL BRACKET 3 Holds tray support rails.
16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel latch.
17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front.
18 SYR 927 INTERNAL 9-TUBE ASSEMBLY 1 Transports syrup from bags to flavor
9-Tube Assembly.
19 SAN748 PERISTALTIC SANITIZER PUMP 1 Pumps sanitizer solution to flush tube and neutral
base to purge the spout.
20 SYR 926 PERISTALTIC SYRUP PUMP 8 Pumps syrup from flavor bags to flavor lines.
21 CAB 155L PUMP MOUNTING STRIP 1 Support for syrup trays and spacing between
panels.
22 CAB 155R PUMP MOUNTING STRIP 1 Support for syrup trays and spacing between
panels.
23 FAS 2037 TAPPED NYLON SPACER 12 Secures screw to center panel, and support for
trays.
24 FAS 2032 STANDARD NYLON SPACERS 12 Provides extra support for flavor trays.
25 FAS 2034 8-32 X 3/4" MACHINE SCREW 12 Attaches bushings to divider panel.
26 MIS 3067 OPEN/CLOSED BUSHING 1 Strain relief for internal 9-Tube Assembly.
27 FIX 1033 1/4" X 1/4" BLKHD (PUSH-TO-
CONNECT) 1 Connects Sanitizer Tank tube and neutral base
flush line to the unit.
28 SYR 931 CLEAR TUBING 1 Transports sanitizer solution from tank to Pump
Flush Adapter
29 CAB 133 BASE PANEL 1 Attaches the bottom of the inner and side panels.
30 RUB 618 RUBBER BUMPER WITH
WASHER 6 Adds space between cabinet base and table.
Ce manuel convient aux modèles suivants
2
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