Flavel Raglan Manuel utilisateur

Raglan

COA EFFECT BA ANCED F UE GAS FIRE

Installation and Maintenance Instructions

Hand these instructions to the user

Model No. KBFC**MN for use on Natural Gas (G20) at a supply pressure of

20 mbar in G.B. / I.E.

NB : ** denotes trim / fret variant

CONTENTS

PAGE

Section 1 Information and Requirements

1.0 Appliance Information 3

1.1 Conditions of Installation 4

1.2 Fireplace surround & suitability 4

1.3 Flue Terminal Position 5

1.4 Shelf position 6

1.5 Hearths 6

Section 2 Installation of Fire

2.1 Unpacking the fire 6

2.2 Fireplace opening 6-7

2.3 Preparation of the wall 8

2.4 Preparation of the flue hole 9

2.5 Preparation of the flue pipes 10

2.6 Installation of the gas supply 11-12

2.7 Securing of the firebox to the wall 12-14

2.8 Preparation for mounting the flue terminal 15

2.9 Fitting the terminal guard 16

2.10 Removal & refitting of the glass frame 16

Section 3 Assembling Fuel Bed and Commissioning

3.1 Fitting the fuel bed 17-18

3.2 ighting the appliance 19

Section 4 Maintenance

4.1 Removal of the Burner Assembly 19

4.2 Removal of the Piezo Igniter 20-21

4.3 Removal of the Control Valve 21

4.4 Removal of the Pilot Assembly 21-22

Model number KBFC**MN is manufactured by:-

BFM Europe td

Trentham akes

Stoke-on-Trent

Staffordshire

ST4 4TJ

SECTION 1

INFORMATION AND REQUIREMENTS

1.0 APP IANCE INFORMATION

Main injector : (1 off) Stereomatic Injector Elbow – size 60 (NG)

Pilot Type : S.I.T.140 Series NG – size 27

Max. Gross Heat Input : 3.8 kW

Min. Gross Heat Input : 2.5 kW

Gas Rate : 0.345 m3/hr

Cold Pressure : 20.0+/-1.0 mbar (8.0 +/- 0.4 in w.g.)

Ignition : Push-button Piezo

Electrode Spark Gap : 4.0mm

Weight (with fender) : 30.0 kg inclusive of flue pipe and terminal

Fig 1

470mm

580mm

50mm

435mm

150mm

INSTA ATION REQUIREMENTS

Efficiency Declaration

The efficiency of this appliance has been measured as specified in

BS EN 613 : 2001 and the result is 74%.

The gross calorific value of the fuel has been used for this efficiency

calculation.

The test data from which it has been calculated has been certified by Advantica.

The efficiency value may be used in the UK Government’s Standard Assessment

Procedure (SAP) for energy rating of dwellings.

1.1 CONDITIONS OF INSTA ATION

It is the law that all gas appliances are installed only by a CORGI Registered

Installer, in accordance with these installation instructions and the Gas Safety

(Installation and Use) Regulations 1998 as amended. Failure to install appliances

correctly could lead to prosecution. It is in your own interest and that of safety to

comply with the law.

The installation must also be in accordance with all relevant parts of the ocal and

National Building Regulations where appropriate, the Building Regulations

(Scotland Consolidation) issued by the Scottish Development Department, and all

applicable requirements of the following British Standard Code of Practice.

1. B.S. 5871 Part 1 Installation of Gas Fires

2. B.S. 6891 Installation of Gas Pipework

3. B.S. 5440 Parts 1 & 2 Installation of Flues and Ventilation

4. I.S 813 : 1996 Domestic Gas Installation, issued by the National Standards

Authority of Ireland.

1.2 FIREP ACE / SURROUND SUITABI ITY

The fire must only be installed on a hearth it must not be installed directly onto

carpet or other combustible floor materials.

The fire is suitable for fitting to non-combustible fire place surrounds and propri-

etary fire place surrounds with a temperature rating of at least 150oc.

If a heating appliance is fitted directly against a wall without the use of a fire

surround or fire place all combustible material must be removed from behind

the trim. Soft wall coverings such as blown vinyl, wall paper etc. could be

affected by the rising hot air and scorching and/or discoloration may result.

Due consideration should be made to this when installing or decorating.

1.3 F UE TERMINA POSITION

The minimum acceptable dimensions from the flue terminal to obstructions

and ventilation openings are shown below and listed in the table

It is important that the position of the flue allows the free passage of air

across it at all times. The minimum acceptable space from the flue terminal

to obstructions and ventilation openings are specified below (Fig. 2)

Fig. 2

DIMENSION TERMINA POSITION MINIMUM DIMENSION

A Directly below an opening, air brick, 300mm (12in)

opening window

B Above an opening, air brick, 300mm (12in)

opening window

C Horizontally to an opening, air brick,

opening window etc.

D Below gutters, soil pipes or drain pipes 300mm (12in)

E Below eaves 300mm (12in)

F Below balconies or car port roof 600mm (12in)

G From a vertical drain pipe or soil pipe 300mm (12in)

H From an internal or external corner 600mm (24in)

I Above ground roof or balcony level 300mm (12in)

J From a surface facing the terminal 600mm (24in)

K From a terminal facing the terminal 600mm (24in)

From an opening in the car port 1200m (48in)

M Vertically from a terminal on the same wall 1500mm(59in)

N Horizontally from a terminal on the 300mm (12in)

same Wall

O NOT APP ICAB E N/A

P NOT APP ICAB E N/A

Q NOT APP ICAB E N/A

1.4 SHE F POSITION

The fire may be fitted below a combustible shelf providing there is a minimum dis-

tance of 200mm above the top of the fire and the shelf does not project more than

150mm. If the shelf overhangs more than 150mm the distance between the fire

and the shelf must be increased by 15mm for every 25mm of additional overhang

over 150mm.

1.5 HEARTHS

This appliance does not require the fitting of a hearth, but we do recommend that

a hearth of minimum width 760mm and minimum projection forwards of 125mm is

used. This recommended hearth can be manufactured from combustible or non-

combustible material.

SECTION 2

INSTA ATION OF FIRE

2.1 UNPACKING THE FIRE

Carefully lift the fire out of the carton. Remove the loose item packaging carefully

from the the pack. Check the contents as listed :-

IMPORTANT : THE CARDBOARD FITMENT THAT IS AT THE TOP OF THE

CONVECTION APERTURE SHOU D NOT BE REMOVED

UNTI THE APP IANCE IS FU Y INSTA ED AND READY

TO BE IT.

DO NOT UNDER ANY CIRCUMSTANCES USE THIS APP IANCE IF THE

G ASS PANE IS BROKEN OR NOT SECURE Y FIXED TO THE FIREBOX.

Packing Check ist

1off Fire box & foam seal / burner assembly

1off Trim & magnets

1off Boxed ceramic one piece fuel bed

1off Flue Terminal unit

1off oose Items pack – containing:- Cable fixing kit, Section of Foil Tape

10 off rawplugs, 12 off No.8 x 10mm

screws

1 off 6mm Allen Key

1 off Right Hand Supply Pipe

10 off No.12 x 40mm fixing screws

1 off heat deflector

2.2 FIRE P ACE OPENING

The front opening of the fire place must be between 410 and 420mm wide, and

between 550 and 560mm high. If the opening exceeds these dimensions then a

surround must be constructed from suitable non-combustible material to produce a

suitable sized opening. Any surround must be suitably sealed to the fire place to

prevent leakage. See fig. 3 below

Fig.3

A min / max sized opening with a flat rear face between the fire opening and flue

outlet terminal is shown below. (fig 4).

Fig.4

575mm minimum

455mm minimum

Fire Opening

410mm minimum

420mm maximum

555mm

minimum,

565mm

maximum

Minimum Flat

Sealing Area

Minimum Cavity Depth

150mm. Maximum Flue

Length 600mm, dependent

on rebate available

Firebox Front

Outer Wall

Flue Outlet

NOTE : WHEN MEASURING ENGTH BETWEEN FIREBOX AND THE OUTER

WA TAKE INTO ACCOUNT THE DISTANCE BETWEEN THE BACK OF THE

FIREBOX AND THE INNER WA AS THIS WI VARY BETWEEN INSTA A-

TIONS, DEPENDENT UPON THE REBATE AVAI AB E. (DIMENSION “X”

BE OW - FIG. 5).

Fig. 5

The appliance must be fitted into a fireplace or false chimney constructed of non-

combustible materials, minimum width 402mm, minimum rebate 50mm (with

optional black 3” spacer fitted), or 125mm without black spacer fitted.

2.3 PREPARATION OF THE WA

The appliance and flue pipes must be installed at right angles to the mounting

wall. The appliance itself should be installed vertically against a flat wall. Where

an uneven wall surface is found, appropriate action should be taken to ensure that

the appliance is not stressed or does not distort when installed.

Ensure that the floor surface onto which the appliance is mounted onto is flat.

The minimum height from the floor to the centre of the flue is shown on fig. 6 over-

page.

760mm

402mm 125mm

Outer Wall

Inner Wall

472mm Including

Firebox Flanges

Fig. 6

2.4 PREPARATION OF THE F UE HO E

a) Mark the position of the centre of the flue on the inner wall.

b) Cut hole for outer flue pipe. There are two possible methods to achieve

this, either core drill or via hammer and chisel.

c) To core drill, proceed as follows :-

Drill a pilot hole through the wall, in position as specified in figure 5.

Using a 6” core drill, drill the flue hole.

To Hammer and chisel, proceed as follows :-

Mark the position of the centre of the flue pipe as specified in figure 5.

Mark the position of the hole around this point.

Chisel out the area as marked on the wall.

We then recommend that a cardboard cylinder is placed around the flue pipe and

inserted in the chiselled out hole whilst making good.

NOTE :- If the appliance is to be installed into a building under construc-

tion, it is recommended that a non-corrosive metal tube of 6” diameter be

inserted into the position of the hole as specified on page 5.

152mm Diameter

455mm

2.5 PREPARATION OF THE F UE PIPES

a) Place the firebox into the fire opening with the spacer (if required) fitted

and the fire surround correctly secured in the final position. From the

outside of the house measure from the face of the outside wall to the

rear panel of the firebox through the flue hole. This dimension is shown

below as dimension A, and cut the outer flue pipe (143mm diameter) to

Dimension “A”

Fig. 7

b) For the inner flue pipe, (87.5mm diameter) add an additional 25mm to

dimension “A” and cut the inner flue pipe squarely to length.

IMPORTANT : DO NOT CUT F ANGED ENDS OF F UE PIPE & ENSURE THE

PIPES ARE CUT SQUARE Y.

c) Using the screws and gaskets provided, fit both inner and outer flue

pipes to the firebox. (See Fig. 8 overpage).

d) Using mortar or sealing compound, seal the outer flue pipe to the out

side surface of the wall, (See Fig. 7 for position of mortar).

Flue erminal

Seal Area as indicated with

Mortar or Sealing

Compound

Wall hickness “ ”

Outer Cavity Wall

Inner Cavity Wall

Dimension ʻ“A”

Inner Flue

Pipe

Outer Flue

Pipe

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