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COA EFFECT BA ANCED F UE GAS FIRE
Installation and Maintenance Instructions
Hand these instructions to the user
Model No’s FBFN76G & FBFN98G are for use on Natural Gas (G20) at a
supply pressure of 20 mbar in G.B. / I.E.
Model No’s FBFP76G & FBFP98G are for use on Propane Gas (G31) at a
supply pressure of 37 mbar in G.B. / I.E.
CONTENTS
PAGE
Section 1 Information and Requirements
1.0 Appliance Information 3
1.1 Conditions of Installation 4
1.2 Fireplace surround & suitability 4
1.3 Flue Terminal Position 5
1.4 Shelf position 6
1.5 Hearths 6
Section 2 Installation of Fire
2.1 Unpacking the fire 6
2.2 Fireplace opening 6-7
2.3 Preparation of the wall 8
2.4 Preparation of the flue hole 9
2.5 Preparation of the flue pipes 10
2.6 Installation of the gas supply 11-12
2.7 Securing of the firebox to the wall 12-14
2.8 Preparation for mounting the flue terminal 15
2.9 Fitting the terminal guard 16
2.10 Removal & refitting of the glass frame 16
Section 3 Assembling Fuel Bed and Commissioning
3.1 Fitting the fuel bed 17-18
3.2 ighting the appliance 19
3.3 Fitting the Fret 19
Section 4 Maintenance
4.1 Removal of the Burner Assembly 19
4.2 Removal of the Piezo Igniter 20-21
4.3 Removal of the Control Valve 21
4.4 Removal of the Pilot Assembly 21-22
The model no. of this appliance is affixed to the control panel and it is
manufactured by:-
BFM Europe td, Trentham akes, Stoke-on-Trent, Staffordshire, ST4 4TJ
2
SECTION 1
INFORMATION AND REQUIREMENTS
1.0 APP IANCE INFORMATION
Main injector : (1 off) Stereomatic Injector Elbow – size 60 (NG)
size 19 ( PG)
Pilot Type : S.I.T.140 Series NG – size 27
PG - size 19
Max. Gross Heat Input : 3.8 kW
Min. Gross Heat Input : 2.5 kW
Gas Rate : 0.345 m3/hr – NG models
0.139 m3/hr – PG models
Cold Pressure : 20.0+/-1.0 mbar (8.0 +/- 0.4 in w.g.)
37.0+/-1.0 mbar (14.8 +/- 0.4 in w.g.)
Ignition : Push-button Piezo
Electrode Spark Gap : 4.0mm
Weight (with fender) : 30.0 kg inclusive of flue pipe and terminal
Fig 1
Efficiency Declaration
The efficiency of this appliance has been measured as specified in
BS EN 613 : 2001 and the result is 74%.
The gross calorific value of the fuel has been used for this efficiency
calculation.
The test data from which it has been calculated has been certified by Advantica.
The efficiency value may be used in the UK Government’s Standard Assessment
Procedure (SAP) for energy rating of dwellings.
3
470mm
580mm
50mm
435mm
150mm
INSTA ATION REQUIREMENTS
1.1 CONDITIONS OF INSTA ATION
In Great Britain :-
It is the law that all gas appliances are installed only by a CORGI Registered
Installer, in accordance with these installation instructions and the Gas Safety
(Installation and Use) Regulations 1998 as amended. Failure to install appliances
correctly could lead to prosecution. It is in your own interest and that of safety to
comply with the law.
The installation must also be in accordance with all relevant parts of the ocal and
National Building Regulations where appropriate, the Building Regulations
(Scotland Consolidation) issued by the Scottish Development Department, and all
applicable requirements of the following British Standard Code of Practice.
1. B.S. 5871 Part 3 Installation of Decorative Fuel Effect Gas Fires
2. B.S. 6891 Installation of Gas Pipework
3. B.S. 5440 Parts 1 & 2 Installation of Flues and Ventilation
4. I.S. 813 : 1996 Domestic Gas Installation (Republic of Ireland)
In Republic of Ireland :-
No purpose made additional ventilation is normally required for this appli-
ance, when installed in G.B. When Installing in I.E. please consult document
I.S. 813 : 1996 Domestic Gas Installation, which is issued by the National
Standards Authority of Ireland. If installing in Northern Ireland, please
consult local building regulations. Any purpose made ventilation must be
checked periodically to ensure that it is free from obstruction.
1.2 FIREP ACE / SURROUND SUITABI ITY
The fire must only be installed on a hearth it must not be installed directly onto
carpet or other combustible floor materials.
The fire is suitable for fitting to non-combustible fire place surrounds and propri-
etary fire place surrounds with a temperature rating of at least 150oc.
If a heating appliance is fitted directly against a wall without the use of a fire
surround or fire place all combustible material must be removed from behind
the trim. Soft wall coverings such as blown vinyl, wall paper etc. could be
affected by the rising hot air and scorching and/or discoloration may result.
Due consideration should be made to this when installing or decorating.
4
1.3 F UE TERMINA POSITION
The minimum acceptable dimensions from the flue terminal to obstructions
and ventilation openings are shown below and listed in the table
It is important that the position of the flue allows the free passage of air
across it at all times. The minimum acceptable space from the flue terminal
to obstructions and ventilation openings are specified below (Fig. 2)
Fig. 2
DIMENSION TERMINA POSITION MINIMUM DIMENSION
A Directly below an opening, air brick, 300mm (12in)
opening window
B Above an opening, air brick, 300mm (12in)
opening window
C Horizontally to an opening, air brick,
opening window etc.
D Below gutters, soil pipes or drain pipes 300mm (12in)
E Below eaves 300mm (12in)
F Below balconies or car port roof 600mm (12in)
G From a vertical drain pipe or soil pipe 300mm (12in)
H From an internal or external corner 600mm (24in)
I Above ground roof or balcony level 300mm (12in)
J From a surface facing the terminal 600mm (24in)
K From a terminal facing the terminal 600mm (24in)
From an opening in the car port 1200m (48in)
M Vertically from a terminal on the same wall 1500mm(59in)
N Horizontally from a terminal on the 300mm (12in)
same Wall
O NOT APP ICAB E N/A
P NOT APP ICAB E N/A
Q NOT APP ICAB E N/A
5
1.4 SHE F POSITION
The fire may be fitted below a combustible shelf providing there is a minimum dis-
tance of 200mm above the top of the fire and the shelf does not project more than
150mm. If the shelf overhangs more than 150mm the distance between the fire
and the shelf must be increased by 15mm for every 25mm of additional overhang
over 150mm.
1.5 HEARTHS
This appliance does not require the fitting of a hearth, but we do recommend that
a hearth of minimum width 760mm and minimum projection forwards of 125mm is
used. This recommended hearth can be manufactured from combustible or non-
combustible material.
SECTION 2
INSTA ATION OF FIRE
2.1 UNPACKING THE FIRE
Carefully lift the fire out of the carton. Remove the loose item packaging carefully
from the the pack. Check the contents as listed :-
IMPORTANT : THE CARDBOARD FITMENT THAT IS AT THE TOP OF THE
CONVECTION APERTURE SHOU D NOT BE REMOVED
UNTI THE APP IANCE IS FU Y INSTA ED AND READY
TO BE IT.
DO NOT UNDER ANY CIRCUMSTANCES USE THIS APP IANCE IF THE
G ASS PANE IS BROKEN OR NOT SECURE Y FIXED TO THE FIREBOX.
Packing Check ist
1off Fire box & foam seal / burner assembly
1off Trim & magnets
1off Fret, Ashpan & Mounting Brackets / Screws (Boxed)
1off Boxed ceramic one piece fuel bed
1off Flue Terminal unit
1off oose Items pack – containing:- Cable fixing kit, Section of Foil Tape
10 off rawplugs, 12 off No.8 x 10mm
screws
1 off 6mm Allen Key
1 off Right Hand Supply Pipe
10 off No.12 x 40mm fixing screws
1 off heat deflector
6
2.2 FIRE P ACE OPENING
The front opening of the fire place must be between 410 and 420mm wide, and
between 550 and 560mm high. If the opening exceeds these dimensions then a
surround must be constructed from suitable non-combustible material to produce a
suitable sized opening. Any surround must be suitably sealed to the fire place to
prevent leakage. See fig. 3 below
Fig.3
A min / max sized opening with a flat rear face between the fire opening and flue
outlet terminal is shown below. (fig 4).
Fig.4
7
575mm minimum
455mm minimum
Fire Opening
410mm minimum
420mm maximum
555mm
minimum,
565mm
maximum
Minimum Flat
Sealing Area
Minimum Cavity Depth
150mm. Maximum Flue
Length 600mm, dependent
on rebate available
Firebox Front
Outer Wall
Flue Outlet
NOTE : WHEN MEASURING ENGTH BETWEEN FIREBOX AND THE OUTER
WA TAKE INTO ACCOUNT THE DISTANCE BETWEEN THE BACK OF THE
FIREBOX AND THE INNER WA AS THIS WI VARY BETWEEN INSTA A-
TIONS, DEPENDENT UPON THE REBATE AVAI AB E. (DIMENSION “X”
BE OW - FIG. 5).
Fig. 5
The appliance must be fitted into a fireplace or false chimney constructed of non-
combustible materials, minimum width 402mm, minimum rebate 50mm (with
optional black 3” spacer fitted), or 125mm without black spacer fitted.
2.3 PREPARATION OF THE WA
The appliance and flue pipes must be installed at right angles to the mounting
wall. The appliance itself should be installed vertically against a flat wall. Where
an uneven wall surface is found, appropriate action should be taken to ensure that
the appliance is not stressed or does not distort when installed.
Ensure that the floor surface onto which the appliance is mounted onto is flat.
The minimum height from the floor to the centre of the flue is shown on fig. 6 over-
page.
760mm
402mm 125mm
X
Outer Wall
Inner Wall
472mm Including
Firebox Flanges
8
Fig. 6
2.4 PREPARATION OF THE F UE HO E
a) Mark the position of the centre of the flue on the inner wall.
b) Cut hole for outer flue pipe. There are two possible methods to achieve
this, either core drill or via hammer and chisel.
c) To core drill, proceed as follows :-
Drill a pilot hole through the wall, in position as specified in figure 5.
Using a 6” core drill, drill the flue hole.
To Hammer and chisel, proceed as follows :-
Mark the position of the centre of the flue pipe as specified in figure 5.
Mark the position of the hole around this point.
Chisel out the area as marked on the wall.
We then recommend that a cardboard cylinder is placed around the flue pipe and
inserted in the chiselled out hole whilst making good.
NOTE :- If the appliance is to be installed into a building under construc-
tion, it is recommended that a non-corrosive metal tube of 6” diameter be
inserted into the position of the hole as specified on page 5.
152mm Diameter
455mm
9
2.5 PREPARATION OF THE F UE PIPES
a) Place the firebox into the fire opening with the spacer (if required) fitted
and the fire surround correctly secured in the final position. From the
outside of the house measure from the face of the outside wall to the
rear panel of the firebox through the flue hole. This dimension is shown
below as dimension A, and cut the outer flue pipe (143mm diameter) to
Dimension “A”
Fig. 7
b) For the inner flue pipe, (87.5mm diameter) add an additional 25mm to
dimension “A” and cut the inner flue pipe squarely to length.
IMPORTANT : DO NOT CUT F ANGED ENDS OF F UE PIPE & ENSURE THE
PIPES ARE CUT SQUARE Y.
c) Using the screws and gaskets provided, fit both inner and outer flue
pipes to the firebox. (See Fig. 8 overpage).
d) Using mortar or sealing compound, seal the outer flue pipe to the out
side surface of the wall, (See Fig. 7 for position of mortar).
Flue erminal
Seal Area as indicated with
Mortar or Sealing
Compound
Wall hickness “ ”
Outer Cavity Wall
Inner Cavity Wall
Dimension ʻ“A”
Inner Flue
Pipe
Outer Flue
Pipe
10
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7
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