Flavel Calibre FBFC**MN2 Instructions de montage

Calibre

COA EFFECT BA ANCED F UE GAS FIRE

Installation, Maintenance & User Instructions

Hand these instructions to the user

Model No. FBFC**MN2, FBFC**RN3 & FBFC**EN3 are for use on Natural Gas

(G20) at a supply pressure of 20 mbar in G.B. / I.E.

Model No. FBFC**MP2 is for use on Propane Gas (G31) at a supply pressure

of 37 mbar in G.B. / I.E.

** denotes trim / fret or fascia variant

CONTENTS

PAGE

Section 1 Information and Requirements

1.0 Appliance Information 3

1.1 Conditions of Installation 4

1.2 Fireplace surround & suitability 4

1.3 Flue Terminal Position 5

1.4 Shelf position 6

1.5 Hearths 6

Section 2 Installation of Fire

2.1 Unpacking the fire 6

2.2 Fireplace opening 7-8

2.3 Preparation of the wall 8-9

2.4 Preparation of the flue hole 9

2.5 Installation of the gas supply 10

2.6 Preparation of the flue duct 11

2.7 Securing the firebox to the opening 12-13

2.8 Making the gas connection 13

2.9 Fitting the terminal guard 14

2.10 Removal & refitting of the glass frame 15

Section 3 Assembling Fuel Bed and Commissioning

3.1 Fitting the fuel bed 16-18

3.2 Fitting the trim 18

3.3 Fitting the fret 18

3.4 Lighting the appliance (MC variants) 19

3.5 Fitting the batteries (remote control & EFC models) 20-21

3.6 Lighting the fire manually via the control valve (remote control & EFC models) 21

3.7 Setting the time, temperature and day on the handset (remote models) 22-25

3.8 Lighting the appliance (RC variants) 26-29

3.9 Advanced settings of remote control models 29-33

3.9 Lighting the fire (EFC variants) 34-35

Section 4 Maintenance

4.1 Removal of the burner assembly (all variants) 36

4.2 Removal of the piezo igniter (MC variants) 36

4.3 Removal of the control valve (MC variants) 37

4.4 Removal of the pilot assembly (all variants) 37

4.5 Removal of the control valve (RC & EFC variants) 38

4.6 Removal of the EFC trim switch 38

4.7 Parts shortlist 39

Section 5 User Instructions

5.1 Installation Information / about your fire 40-41

5.2 Operating your fire (MC variants) 42

5.3 Operating your fire (RC variants) 43-46

5.4 Operating your fire (EFC variants) 47

5.5 Manual operation of remote control & EFC models 48-49

5.6 Replacing the batteries on RC & EFC models 49

5.7 Setting the time, day & temperature on the remote handset 50-53

5.8 Advanced settings menu of the remote control 54-57

5.9 Removal / replacing the glass frame 58

5.10 Removal / replacing the fuel-bed 59-61

5.11/12 Cleaning the fire / cleaning the glass panel & fuel-bed 62

5.13 User replaceable parts 62

SECTION 1

INFORMATION AND REQUIREMENTS

1.0 APP IANCE INFORMATION

Natural Gas PG

Main injector : (1 off) 1.65mm (MC) 1.20mm (MC)

1.8mm (RC & EFC)

Pilot Type - S.I.T.140 Series Size 27 Size 19

Max. Gross Heat Input : 4.6kW 4.8kW

Min. Gross Heat Input : 3.2kW 3.4kW

Gas Rate : 0.427 m3/hr 0.180 m3/hr

Cold Pressure : 20.0+/-1.0 mbar 37.0+/-1.0 mbar

Ignition : Push-button Piezo (MC models only)

Ignition : Electronic (RC & EFC models only)

Electrode Spark Gap : 4.0mm

Weight : 30kg inclusive of flue pipe and terminal

Fig. 1

185mm

285mm Min, 625mm Max with standard flue

duct on MC / RC models. 248mm Min,

588mm Max with standard flue duct on EFC

models. A cost option extended flue duct (part

no. CV-MARLT) can be purchased to increase

this dimension on G MC / RC models to

1010mm or 973mm on G EFC models)

120mm

580mm

562mm

150mm

INSTA ATION REQUIREMENTS

Efficiency Declaration

The efficiency of this appliance has been measured as specified in

BS EN 613 : 2001 and the result is 85%. The gross calorific value of the fuel has

been used for this efficiency calculation.

The test data from which it has been calculated has been certified by BSI.

The efficiency value may be used in the U Government’s Standard Assessment

Procedure (SAP) for energy rating of dwellings.

1.1 CONDITIONS OF INSTA ATION

It is the law that all gas appliances are installed only by a GAS SAFE Registered

Installer, in accordance with these installation instructions and the Gas Safety

(Installation and Use) Regulations 1998 as amended. Failure to install appliances

correctly could lead to prosecution. It is in your own interest and that of safety to

comply with the law.

The installation must also be in accordance with all relevant parts of the Local and

National Building Regulations where appropriate, the Building Regulations

(Scotland Consolidation) issued by the Scottish Development Department, and all

applicable requirements of the following British Standard Code of Practice.

1. B.S. 5871 Part 1 Installation of Gas Fires

2. B.S. 6891 Installation of Gas Pipework

3. B.S. 5440 Parts 1 & 2 Installation of Flues and Ventilation

4. I.S 813 : 1996 Domestic Gas Installation, issued by the National Standards

Authority of Ireland.

1.2 FIREP ACE / SURROUND SUITABI ITY

This product is designed to fit fireplaces with a minimum 1” / 25mm rebate. The

fire must only be installed on a hearth it must not be installed directly onto

carpet or other combustible floor materials. The fire is suitable for fitting to

non-combustible fire place surrounds and proprietary fire place surrounds with a

temperature rating of at least 150 degrees celcius (Class “O”).

Soft wall coverings such as blown vinyl, wall paper etc. could be affected by

the rising hot air and scorching and/or discoloration may result. Due

consideration should be made to this when installing or decorating.

1.3 F UE TERMINA POSITION

The minimum acceptable dimensions from the flue terminal to obstructions

and ventilation openings are shown below and listed in the table

It is important that the position of the flue allows the free passage of air

across it at all times. The minimum acceptable space from the flue terminal

to obstructions and ventilation openings are specified below in figure 2.

Fig. 2

DIMENSION TERMINA POSITION MINIMUM DIMENSION

A Directly below an opening, air brick, 300mm (12in)

opening window

B Above an opening, air brick, 300mm (12in)

opening window

C Horizontally to an opening, air brick,

opening window etc.

D Below gutters, soil pipes or drain pipes 300mm (12in)

E Below eaves 300mm (12in)

F Below balconies or car port roof 600mm (12in)

G From a vertical drain pipe or soil pipe 300mm (12in)

H From an internal or external corner 600mm (24in)

I Above ground roof or balcony level 300mm (12in)

J From a surface facing the terminal 600mm (24in)

K From a terminal facing the terminal 600mm (24in)

From an opening in the car port 1200m (48in)

M Vertically from a terminal on the same wall 1500mm(59in)

N Horizontally from a terminal on the 300mm (12in)

same Wall

O NOT APP ICAB E N/A

P NOT APP ICAB E N/A

Q NOT APP ICAB E N/A

1.4 SHE F POSITION

The fire may be fitted below a combustible shelf providing there is a minimum

distance of 200mm above the top of the fire and the shelf does not project more

than 150mm. If the shelf overhangs more than 150mm the distance between the

fire and the shelf must be increased by 15mm for every 25mm of additional

overhang over 150mm.

1.5 HEARTHS

This appliance must only be installed on to a concrete or non-combustible hearth.

The hearth material must be a minimum thickness of 12mm with the top surface at

least 50mm above the floor. The hearth must be fitted symmetrically about the fire

opening and have a minimum width of 760mm and a minimum projection of

300mm forwards from the fire opening.

SECTION 2

INSTA ATION OF FIRE

2.1 UNPACKING THE FIRE

Carefully lift the fire out of the carton. Remove the loose item packaging carefully

from the the pack. Check the contents as listed :-

IMPORTANT : THE CARDBOARD FITMENT THAT IS AT THE TOP OF THE

CONVECTION APERTURE SHOU D NOT BE REMOVED

UNTI THE APP IANCE IS FU Y INSTA ED AND READY

TO BE IT.

DO NOT UNDER ANY CIRCUMSTANCES USE THIS APP IANCE IF THE

G ASS PANE IS BROKEN OR NOT SECURE Y FIXED TO THE FIREBOX.

Packing Check List

1 off Fire box & foam seal / burner assembly

1 off Boxed ceramic 5 piece fuel bed set

1 off Flue terminal / pipe unit

1 off Flue terminal guard

1 off Loose Items pack including cable fixing kit

1 off Installation / user manual (combined)

5 off AA batteries (RC models only)

3 off AA batteries (EFC models only)

1 off Rubber grommet (to seal gas aperture used)

2 off Cabling pipes

1 off Trim

1 off Fret & ashpan cover

2.2 FIRE P ACE OPENING

2.2.1 The front opening of the fire place must be between 415 and 420mm

wide, and between 563 and 570mm high. If the opening exceeds these

dimensions then a surround must be constructed from suitable non-

combustible material to produce a suitable sized opening. Any surround

must be suitably sealed to the fire place to prevent leakage.

See figure 3 below.

Fig. 3

2.2.2 The minimum / maximum sized distances between the firebox mounting

flange and outside wall are shown below in figure 4.

Fig. 4

590mm minimum

490mm minimum

Fire Opening

415mm minimum

420mm maximum

563mm

minimum,

570mm

maximum

Minimum Flat

Sealing Area

Minimum Installation depth

285mm MC / RC models

Minimum Installation depth

248mm EFC models

Maximum Installation depth 625mm

with standard flue duct MC / RC models

Maximum Installation depth 588mm

with standard flue duct EFC models

Maximum Installation Depth

1010mm with extended flue duct

on MC / RC models

973mm on EFC models (cost

option extra) - suitable for G

models only on all control options

2.2.3 NOTE : WHEN MEASURING ENGTH BETWEEN FIREBOX AND

THE OUTER WA TAKE INTO ACCOUNT THE DISTANCE

BETWEEN THE BACK OF THE FIREBOX AND THE INNER WA AS

THIS WI VARY BETWEEN INSTA ATIONS, DEPENDENT UPON

THE FIRE SURROUND REBATE OR CAVITY DEPTH. (DIMENSION

“X” BE OW - FIGURE 5).

Fig. 5

2.2.4 The appliance must be fitted into a fireplace or false chimney

constructed of non-combustible materials, minimum width 415mm,

minimum height 563mm and minimum surround or false chimney breast

rebate 75mm.

2.3 PREPARATION OF THE WA

2.3.1 The appliance and flue pipes must be installed at right angles to the

mounting wall. The appliance itself should be installed vertically against

a flat wall. Where an uneven wall surface is found, appropriate action

should be taken to ensure that the appliance is not stressed or does not

distort when installed.

Ensure that the floor surface onto which the appliance is mounted onto

is flat. The minimum height from the floor to the centre of the flue is

shown on figure 6 overpage.

760mm

415mm 185mm

Outer Wall

Inner Wall

485mm Including

Firebox Flanges

300mm

Cavity

Flue Terminal

Fig. 6

2.4 PREPARATION OF THE F UE HO E

2.4.1 Mark the position of the centre of the flue on the inner wall.

2.4.2 Cut hole for outer flue pipe. There are two possible methods to achieve

this, either core drill or via hammer and chisel.

2.4.3 To core drill, proceed as follows :-

Drill a pilot hole through the wall, in position as specified in figure 6.

Using a 6” core drill, drill the flue hole.

To Hammer and chisel, proceed as follows :-

Mark the position of the centre of the flue pipe as specified in figure 6.

Mark the position of the hole around this point.

Chisel out the area as marked on the wall.

2.4.4 We then recommend that a cardboard cylinder is placed around the flue

pipe and inserted in the chiselled out hole whilst making good.

NOTE :- If the appliance is to be installed into a building under

construction, it is recommended that a non-corrosive metal

tube of 6” diameter be inserted into the position of the hole.

150mm diameter

423mm

2.5 INSTA ATION OF THE GAS SUPP Y

2.5.1 Before installing the firebox, decide from which side or if a rear

connection to the gas supply is required. Plan the pipe run to enter the

firebox from the left, right or rear and connect to the inlet elbow. See

below :-

2.5.2 If concealed pipe work is required plan the pipe run to enter the fire box

through one of the openings in the sides or rear of the fire box and

connect to the inlet elbow. See figure 7 & 8 below for a suggested

concealed pipe layout.

Fig. 7

Fig. 8

Note : Before breaking into the gas supply a pressure drop test should be

carried out to establish that the existing pipework is sound. Always insert

the grommet into the entry point used (a sharp blow with a hammer or chisel

will be sufficient to knock out the opening selected in the firebox) and with

the grommet fitted cut with a sharp knife to allow the supply pipework to

pass through into the firebox.

Firebox

Fireplace

Gas Supply

Firebox

Approx.

40mm Fireplace

Gas Supply

Approx.

40mm

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