FINO FINOCAM A5 Manuel d'utilisation

FINOCAM A5

06260DE

Original FINO

Germany

Tischfräsmaschine

Table Milling Unit

Gebrauchsinformation•User Information•Mode d’emploi

Información sobre el uso•Informazioni d’uso

Gebruiksaanwijzing•Instrukcja stosowania

FINO

•der feine Unterschied•the fine difference•la fine différence•la fina diferencia•la fine differenza

Version 1/2016. Read the User Manual prior to commencing work!

1. About this document 3

• Used symbols • Structure of safety notes

2. Safety instructions & regulations 3

• General safety instructions • Regulations

3. Machine description 6

• Connection panel• Front cover• Working chamber • Accessories container

• Air extraction concept • Manufacturing software and computer • Sound emission

• Technical data

4. Installing the machine 11

• Checking the scope of delivery • Choosing the installation site

• Machine installation (scheme) • Installing the pneumatics

• Installing the air extraction system • Establishing the electric connection

• Removing the transport lock • Connecting the manufacturing computer

• Testing the machine

5. Running the machine 18

• Starting up the machine • Job execution overview • Inserting/changing tools

• Inserting and removing workpieces • Executing jobs • Interrupting the job execution

• Operation interruption or abortion of job execution • Emergency release of the front cover

6. Machine maintenance and cleaning 25

• Definition of wear parts • Maintenance table • Inspection

• Cleaning the working chamber and measuring key • Cleaning the collet chuck

• Checking the hoses, cables and connections • Cleaning the housing

• Checking the service unit • Exchanging the main fuse • Calibrating the axes

• Replacing the tool changer inserts

7. Disposal 32

8. Troubleshooting 32

9. Index 36

CONTENTS

1. About this document

1.1 Used symbols

Instructions

➤General instruction

MSpecific manual action

SSpecific action in the manufacturing software

➡Result

Additional symbols

➲Cross reference

•List

Information to make work more efficient.

Important instructions without any danger

for people or objects.

Additional information

Structure of safety notes

Type and source of hazard

Further explanations and consequences when igno-

ring hazards.

➤Instructions to avoid hazards.

The following signal words may occur in this docu-

ment:

DANGER indicates a hazardous situation which will

result in death or serious injury.

WARNING indicates a hazardous situation which can

result in death or serious injury.

CAUTION indicates a hazardous situation which, if

not avoided, can result in minor or moderate injury.

NOTICE indicates a situation which can lead to phy-

sical damage of the product or in the surrounding

area(s).

SIGNAL WORD

DANGER

WARNING

CAUTION

NOTICE

2. Safety instructions & regulations

2.1 General safety instructions

Incorrect operation of the machine

➤Read this document carefully before installing

and operating the machine.

➤If it is unclear how to operate the machine in

any way, do not use the machine and contact

customer service.

➤Make sure that every user has access to this

document.

➤Instruct every user on safe and proper machine

handling.

Danger to life due to an electric shock

If you come into contact with electrically

charged parts, you can suffer from an elec-

tric shock. Water increases the risk signifi-

cantly.

➤Do not remove the housing of the machine.

➤Only have qualified electricians work on any

electric equipment.

➤Run power cables so that they cannot be dama-

ged by sharp edges.

➤In the following cases, disconnect the

machine from the electrical source imme-

diately and prevent it from being restarted:

• When machine connections, compressed air

hoses or electric cables are damaged

•Before you check or run electric cables

➤Never perform any troubleshooting while the

machine is operating.

➤Only have authorized service technicians repair

the machine.

➤Replace damaged cables with original manu-

facturer’s spare parts.

➤Install an operational Residual Current Device/

Ground Fault Circuit Interrupter on the electric

circuit of the machine.

➤Do not touch the machine and especially the

cables with wet or damp hands.

➤Remove any liquids near the machine imme-

diately.

DANGER

ENU

Respiratory diseases when processing

harmful materials

If you inhale harmful materials during their proces-

sing, your respiratory tracts may be damaged.

➤Only process materials when an air extraction

system is running.

➤Avoid materials which can damage your health

during dry machining.

➤Use a suction device with an extra-fine particle

filter.

Crushing hazard and risk of cutting injuries

through moving machine parts

Through the moving axes and the rotating spindle

you can suffer bruises and cuts.

➤Only operate the machine when the front cover

is closed and the safety interlock is activated.

➤Store the key for the emergency release in a

place where only authorised persons have

access.

➤Do not circumvent or deactivate safety devices

of the machine.

➤Check the machine regularly for damage,

especially the safety devices.

➤Have damaged safety devices repaired by an

authorised service centre unless stated other-

wise in this document.

➤Use only original manufacturer’s equipment and

original spare parts in the machine.

➤Keep children and animals away from the

machine.

➤Do not remove the housing of the machine.

Administrator mode: risk of cutting injuries

and bruises as well as hazards through

ejected debris

If you operate the machine in “Administrator mode”

with the front cover open, the risk of injury is increa-

sed significantly!

➤Operate the machine in “User“ mode only unless

you have been authorised by FINO GmbH to use

other profiles.

➤Even if you are an authorised user, use the

“Administrator mode” with the front cover open

only when necessary.

WARNING

➤While in “Administrator mode”: Do not

reach into the working chamber while

the axes are moving or during machining.

➤While in “Administrator mode”:

Everyone within reach of the machine

must wear protective eye wear.

Hearing damage due to loud noise

➤In case of extraneous machining noise check the

working conditions: Ensure that the workpiece is

fixed properly, and verify the condition of the

tool and the material you are using.

➤If loud noise cannot be avoided, wear

ear protection during processing.

Risk of injuries through loose pneumatic com-

ponents under air pressure when connections

are open

Loose pneumatic components can move extremely

fast and unpredictably and may cause injury.

➤Before you run the pneumatic hoses, close the

compressed air supply valve.

➤Before you check the pneumatic hoses and

pneumatic connections, set the air pressure to a

minimum value.

➤In case of defective machine connections

and pneumatic hoses, disconnect the

machine from the external compressed air

supply and the electrical source to prevent

it from being restarted.

➤Contact customer service if connections are

damaged or defective.

Trip, fall and slipping hazards

➤Keep the working environment and

installation site clean.

➤Run cables in such a way that persons

cannot trip over them.

Risk of cutting injuries and burns

If you touch tools or sharp edges on workpieces or

the machine, you may suffer from cuts. If you touch

the hot spindle body or hot tools, you may suffer

from burns.

➤Wear gloves when you perform manual work at

the machine or with workpieces/tools.

Reduced ability to act with insufficient lighting

In case of an insufficient lighting your judgement

and/or your precision may be reduced.

➤Make sure that the lighting in your working

environment is sufficient.

Risk of injury in case of malfunctions caused

by insufficient maintenance

If you do not maintain the machine as often as is

required, malfunctions may occur which can lead to

injuries.

➤Take note of the intervals and conditions mentio-

ned in the maintenance table in this document

and carry out the respective maintenance steps

accordingly.

Health risks through constant malpositioning

if your working environment is not sufficiently

ergonomic

Over the long run, an improper or one-sided positio-

ning can be a risk to your health.

➤Set up an ergonomic work environment.

➤Ensure the seat height and monitor position is

ideal and the lighting is sufficient.

CAUTION

2.2 Regulations

If you violate the following regulations, you may lose

your entitlement for benefits. In addition, we cannot

be held liable for any damage resulting from such

violations.

2.2.1 Intended use

The FINOCAM A5 has been designed for easy to

medium machining work in the dental sector.

➤Only process materials that you can select in

FINOCAM. Only use the machine commercially.

➤Before creating jobs, verify if the objects being

prepared may be utilized at the place of use

according to local and/or national regulations or

other authorized organisations or entities (e. g.

professional associations, health authorities). In

particular, verify if the material is approved for

the machined object type and if the object type

is designed in accordance with applicable regu-

lations. Neither the manufacturing software nor

the CNC machine will inform you about possible

regulatory infringements, but will executes jobs

in accordance with the preferences and materi-

als set by the user.

➤Verify that each object type and each material in

your jobs are authorized to manufacturing mate-

rials. If mandated by local or national regula-

tions, obtain relevant authorization from the

responsible organisation or entities (e. g. pro-

fessional associations, health authorities).

➤Only manufacture objects which correspond to

the object types that you can select in the import

view in FINOCAM. While you can import/manu-

facture any other objects as well, neither the

manufacturing software nor the CNC machine

are designed for these other objects and should

not be used in this way.

➤Do not manufacture implants or parts of objects

that are designed to have contact with implants.

These parts include parts of two-part abutments

which contain the connection geometry for the

implant. Do not manipulate the connection geo-

metry of prefabricated abutments (“prefab abut-

ments”) and you must always check finished

objects for accurate connection geometries (i.e.

that connection geometries of finished jobs have

not been damaged).

ENU

2.2.2 Controlling the machine through

software

You control the CNC machine through specially

designed applications which are supplied with the

machine.

➤Only use program versions that are officially

released for the machine.

➤Always use the newest program versions that

are available for the machine.

➤Before installing or operating the machine, be

sure to read the documentation for the applica-

tions.

2.2.3 Maintenance and cleaning

➤Clean and maintain the CNC machine as

required. Only then can the machine reach a

long service life.

➤Only carry out maintenance work which is de-

scribed in this document. Otherwise you risk

your health and may damage the machine.

2.2.4 Synchronous spindle SFK 300P

➤Do not use unbalanced tools at high rotational

speeds. Such an imbalance puts a great strain

on the spindle’s ball bearings, which can cause

the bearings to be dam- aged.

➤When working in the working chamber, do not

apply manual pressure against the spindle.

2.2.5 Unattended operation

➤Unattended operation of the CNC machine

should only occur if the following conditions are

met:

• The national and local laws allow it.

• The working chamber of the machine is comple-

tely clean.

• Unauthorized users cannot access the machine.

• The room in which the machine is located has an

automatic fire detection system.

2.2.6 Transport ation and storage

Damaging of the machine if you transport the

machine without the transport lock

If you transport the machine without installing the

transport lock first, the machine may get damaged.

➤Before every transport, install the transport lock

as it was installed at delivery

• Ambient temperature: between 10 °C and 35 °C

• Relative air moisture: max. 80 %, non-conden-

sing

• For (un)packing and positioning two people are

required

• Weight of the machine: approx. 91 kg

➤Always transport multiple machines

individually and do not stack them.

➤Only trained transport personnel may transport

the machine to the installation site.

➤Always transport the machine in an upright posi-

tion.

➤Transport and position the machine only with a

closed accessories container.

➤In case of overseas transport, take proper

measures against corrosion.

➤To carry the machine, use the left and right grips

located on the bottom of the machine.

3. Machine description

Fig. 1: Front view of the FINOCAM A5

NOTICE

1Connection panel (➲Fig. 2)

2Front cover

3View window to the working chamber

4Recessed grip for opening

5Accessories container

6Opening for the air extraction system

With your FINOCAM A5 you can process workpieces

of different materials to create high quality objects

for the dental sector.

You can find a list of the materials which you can

process with the FINOCAM A5 in the FINOCAM

manufacturing software.

3.1 Connection panel

Fig. 2: The connection panel

1Power connection 100 – 240 V AC, 50/60 Hz,

including glass fuse T6,3A L250V

2Main power switch

3Pneumatic connection

4USB connection

5Switching output for suction device

3.2 Front cover

The front cover locks the working chamber and

protects the user from injuries during operation.

Crushing hazard when opening or closing the

front cover

When you open or close the front cover, the moving

front cover may crush your fingers.

➤When you open and close the front cover, use

one hand and keep the other hand away from the

machine.

➤When you close the front cover, ensure your

hands do not get caught between the front cover

and the machine housing.

CAUTION

Damaging of the machine when opening the

front cover by force

When the CNC machine is not supplied with power or

when the axes are moving, the front cover remains

locked. If you open the locked front cover by force,

the machine may get damaged.

➤Never open the front cover by force.

➤Connect the machine to the electrical source

and switch it on first before opening the front

cover.

➤To open the front cover, grasp the recessed grip

and pull the front cover upwards.

Fig. 3: The FINOCAM A5 with the front cover open

➤To close the front cover, put your hand flat on

the upper edge of the front cover and push the

front cover downwards.

3.3 Working chamber

The machine processes all workpieces in the working

chamber.

Fig. 4: The working chamber of the FINOCAM A5

NOTICE

ENU

1Rotational axis B

2Workpiece holder and rotational axis A

3Fixing disc

4Collet chuck for picking up tools

5Spindle

6Tool changer for up to 16 tools

Colours of the working chamber lighting

If the working chamber lighting is insufficient,

provide additional lighting.

Your FINOCAM A5 illuminates the working chamber

in different colours. The colour will change depen-

ding on the state of the machine. You will find the

colours and respective machine statuses in the follo-

wing table:

3.4 Accessories container

In the accessories container below the working

chamber, you can store workpieces, tools, and the

spindle service set ready to hand.

➤To access the accessories container, simply pull

it out of machine.

Fig. 5: Opening the accessories container

Colour Status

Green Machine is ready, front cover closed

White Machine is ready, front cover closed

Blue Machine is executing a job

Red A machine malfunction has occurred

Fig. 6: The open accessories container

(blanks and tools not provided)

➤To close the accessories container, push it into

the machine until it is completely closed.

3.5 Air extraction concept

The air extraction concept consists of:

• Air that is emitted from the spindle and the

bellow

• The external air extraction system (suction

device, suction hose, optional switching unit)

• The vacuum sensor

During job execution, the machine constantly blows

air into the working chamber (➲ Fig. 7, upper arrows).

An external suction device that you connect to the

CNC machine with a suction hose extracts the

machining debris from the working chamber (➲ Fig.

7, lower arrow).

This concept decreases the soiling and wear of

sensitive machine parts.

The air extraction system does not replace the

regular cleaning of the machine. Without regular

cleaning, the machine life decreases signifi-

cantly.

Through the air extraction, a vacuum develops in the

working chamber which is constantly monitored by a

vacuum sensor (display in FINOCNC: ➲ chapter

4.9). If the vacuum is too weak, machining is not

possible. If the vacuum becomes too weak during a

running job, FINOCNC interrupts machining until the

vacuum is sufficient again (➲ chapter 5.7).

The current strength of the vacuum displays in

FINOCNC (➲chapter 4.9 or in documentation for the

manufacturing software).

Sound measurement

Measuring conditions:

• Processed material: CoCr

• Tool status: new

• Distance to sound source: 1 m

• Measurement according to ISO 3746,

engineering method 3

3.8 Technical data

Base system

• Dimensions (W/D/H):

approx. 450 x 530 x 630 mm

• Weight: approx. 91 kg

• Air pressure (min./max.): 6 bar/8 bar

• Recommended air pressure: 7 bar

• Air consumption: ca. 40 l/min at 6 bar,

approx. 50 l/min at 8 bar

• 5-axis mechanism;

positioning range (x/y/z): 165.5 x 108 x 93 mm

• Complete housing of the working chamber;

front cover with a safety contact and safety

interlock

• Vacuum sensor for monitoring the extraction

capacity

• Minimum extraction capacity: 2500 l/min

• Accessories container in drawer shape

• Working chamber lighting with different colours

to indicate the machine state

Rotary axes

• Rotation range: 360 ° (A) | ±35 ° (B)

• Exchangeable workpiece holder

Spindle

• Synchronous spindle rotating up to 60,000 RPM

• Nominal power under continuous load (S1):

300 Watts

• Maximal Power (Pmax): 500 Watts

• 4-fold bearing

• Hybrid ceramic ball bearing

• Pneumatic collet chuck ø 3 mm

• Cone cleaning and sealing air

Operating condition Maximum A-weighted

sound pressure level

Processing 71 dB(A)

All other operating

conditions (tool change,

movement of the axes

etc.)

<70 dB(A)

ENU

Fig. 7: Air extraction concept in the working chamber

3.6 Manufacturing software and

computer

To operate the machine, you must use a computer

running Windows®(“manufacturing computer“)

which should connect to the machine via the provi-

ded USB cable.

You can process manufacturing jobs with the manu-

facturing computer in 2 steps:

1. With FINOCAM you can create jobs with the

objects that you want to machine. FINOCAM

already contains all important parameters for the

different materials.

2. You can execute the jobs with the CNC software

FINOCNC. This application offers additional

maintenance and control functions for the

machine.

You must use a different computer together with

a scanner and suitable software to create 3D

models of the objects (not provided, sold by

specialist dealers).

3.7 Sound emission

The actual sound emission of the machine varies

heavily depending on the manufacturing material

and the machining conditions.

➤If the machine is too loud, check the operating

conditions. Ensure that the workpiece is fixed

properly, check the condition of the tool and the

material in use.

➤If loud noise cannot be avoided, wear ear pro-

tection during machining.

Tool changer

• Automatic tool changer for 16 tools

• Maximum tool length: 40 mm

• Automatic tool length measurement and tool breakage monitoring via measuring key

• Compressed air monitoring for the automatic tool change

For additional information on tools see ➲ chapter 5.4.

Table des matières

Autres manuels FINO Outils électriques

FINO

FINO 10620 Manuel utilisateur

FINO

FINO 20123 Manuel utilisateur

Manuels Outils électriques populaires d'autres marques

AEG

AEG OMNI-JS Manuel utilisateur

SIP

SIP 01533 Manuel utilisateur

Ribimex

Ribimex PRS499 Manuel utilisateur

3M Fiber Optic Connector Crimp Tool Manuel utilisateur

Ryobi

Ryobi P524 Manuel utilisateur

ROJEK

ROJEK FSN 300A Manuel utilisateur

Kemper

Kemper 1740PRO Manuel utilisateur

WABCO

WABCO OptiTire Manuel utilisateur

EINHELL

EINHELL TE-MS 18/210 Li Manuel utilisateur

Orgapack

Orgapack OR-T 85 Guide rapide

TOUGHCUT

TOUGHCUT Diamond 400 Manuel utilisateur

Yaros

Yaros PB-3603 Manuel utilisateur

Fein

Fein BSS 2.0 E Guide de configuration

Baileigh Industrial

Baileigh Industrial SS-2725 Manuel utilisateur

Milwaukee

Milwaukee 2674-20 Manuel utilisateur

Fein

Fein BLs 1.6 Manuel utilisateur

Princess

Princess Electric Multi Sharpener Manuel utilisateur

FOREDOM

FOREDOM K.1050 Manuel