Filtertechnik S120-PM Manuel utilisateur

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

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S120-PM

Fuel & Oil Cleanliness Analyser

User Manual

August 2022

V1.00

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

2 of 15

Table of Contents

Specifications........................................................................................................................................... 3

Component Identification ....................................................................................................................... 4

Inlet & Outlet Connections...................................................................................................................... 5

Electrical Connections ............................................................................................................................. 5

Operating the Unit .................................................................................................................................. 6

On/Off Switch...................................................................................................................................... 6

Touch Screen Layout ........................................................................................................................... 6

ISO Alarm Limits .............................................................................................................................. 7

Datalogging...................................................................................................................................... 8

Time Zone Adjustment.................................................................................................................... 9

RH Sensor Settings........................................................................................................................... 9

Troubleshooting .................................................................................................................................... 10

General Operational Errors ............................................................................................................... 10

Particle Counting ............................................................................................................................... 10

RH & Water Content.......................................................................................................................... 10

Particle Count ISO Codes....................................................................................................................... 11

ISO Codes (ISO4406).......................................................................................................................... 11

ISO Decimal Codes............................................................................................................................. 12

Warranty Statement.............................................................................................................................. 14

EC Declaration of Conformity................................................................................................................ 15

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

3 of 15

Specifications

Specification

Detail

Dimensions

(w)160mm x (d)145mm x (h)166mm

Weight

1.5kg

Finish

White weatherproof case

Nominal Voltage

24 VDC

Voltage Range

20-28 VDC

Cleanliness standards

ISO 4406, NAS 1638, SAE AS4059

Viscosity range

Up to 2400 cSt (as long as pressure limit is not exceeded)

Fluid compatibility

Diesel & oil (hydraulic, lubrication, mineral, synthetic)

Fluid temperature

0 to 60°C (oils)

0 to 50°C (diesel)

Ambient temperature

0°C to +40°C

Environment

IP65

Connections

1/8”BSPP, 60° coned

Pressure

0 -5 bar nominal, 100 bar maximum

Maximum humidity

97% relative humidity, non-condensing

Certification

Factory calibration certificate

CE declaration

Verification frequency

12 months recommended

PC requirements

Windows (with USB port), spreadsheet software (e.g. MS Excel)

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

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Component Identification

Key:

1.) Touch screen display

5.) Inlet/Outlet Port –1/8” BSPP Coned

2.) Inlet/Outlet Port –1/8”BSP Coned

6.) USB Port (data log download)

3.) Power Input

7.) Power Switch

4.) RH Sensor Input

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

5 of 15

Inlet & Outlet Connections

Flow through the unit can be in either direction. The connections provided are 1/8”BSPP threads to

ISO 228/1 with a 60° internal cone to BS 5200, suitable for connecting hydraulic hoses with female

swivel ends.

When attaching hose connections, it’s best practice to remove the front cover of the enclosure and

support the threaded fitting with a spanner where it connects to the particle counter to prevent over

tightening the fitting in the particle counter or put excessive force on the mounting plate.

Electrical Connections

Power is provided through the cable glans on the left (1) and should be 24V, connected to the 2-pin

terminal block.

The cable gland on the right (2) is for connection of an RH moisture sensor. The 4-pin terminal blocks

0V and 24V connections provide power to the sensor, where the 4-20mA outputs of the sensor are

connected to the RH and TEMP terminals to display %RH and temperature on the display.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

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Operating the Unit

On/Off Switch

Units have a single push

button switch which

illuminates when switched

on, powering up the display

and RH sensor if connected.

Touch Screen Layout

The main window of the touch screen displays all information provided by the particle counter and

any other sensor that may be installed, including the input voltage. The ISO code can change from

white to green or red depending on the alarm limits set.

In the top right corner of the screen is a settings icon, clicking this will open the settings page.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

7 of 15

At the bottom left of the settings page the software version is displayed.

ISO Alarm Limits

Alarm limits for low (clean) or high (dirty) can be set. Low refers to oil achieving required cleanliness

codes in all size categories. High refers to oil exceeding any one of the codes for particulate

contamination. When the oil is clean the ISO code on the main screen will turn green, when dirty it

will become red, between the two values the text is white.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

8 of 15

Datalogging

The unit contains two internal dataloggers, one for the graph and one for the tests. Whenever the

unit is switched off the graph will be reset, but this can also be done from the screen without having

to switch off the unit. The main data log tied to the sensors will hold 500 lines of data (500 polls of

the sensors) which equates to 16.6 hours of testing.

To create a new log file the button needs to be held down for a couple of seconds, until a

confirmation message is displayed.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

9 of 15

Time Zone Adjustment

The display screen is pre-set with the date and date to GMT +0 (UK time) this can be adjusted

according to your time zone if required.

RH Sensor Settings

If an RH sensor is connected to the unit this will need to be activated in the “RH Sensor Settings”

page. Here the temperature scaling can be adjusted to suit the sensor being used.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

10 of 15

Troubleshooting

General Operational Errors

Problem

Possible Cause

Solution

Unit will not

switch on.

Power supply issue.

With a multimeter check at the input terminal

block that 24V is being supplied.

Touch screen

does not

power up.

Internal connector issue.

If the switch illuminates but the screen does not

power up check the Molex connector has been

reconnected after assembly.

Screen is

behaving

erratically.

Dirt or moisture on the screen.

Wipe the screen clean to remove traces of dirt,

oil, or moisture. In most cases thick gloves will

not work with the touch screen.

Particle Counting

Problem

Possible Cause

Solution

Contamination

codes dropped

to near zero..

A blockage in

the flow path.

Check there is adequate flow rate going through the unit

(approximately 20-50ml/min).

Check/clean the suction strainer for any contamination.

Erratic count

levels.

Unstable

sample.

Check for the presence of air. Bubble counts should be

maintained below 200 bubbles/ml in each channel.

RH & Water Content

Problem

Possible Cause

Solution

Water content

is above 95%

High moisture levels

in the sample.

Damaged moisture

sensor.

Flush the unit immediately with dry oil to avoid damage

to the moisture sensor. If levels still don’t fall the sensor

could be permanently damaged.

Water content

bouncing from

near 0 to 100%.

Damaged moisture

sensor.

Permanent damaged due to excessive moisture. Sensor

will require replacing.

Temperature

not reading

correctly.

Scaling issue.

Go into the “RH Sensor Setting”menu item and make

sure the scaling has been correctly configured.

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