Fervi 0232 Manuel utilisateur
OPERATION AND
MAINTENANCE MANUAL
Degreaser cleaning tank with wheels
Art. 0232
ORIGINAL INSTRUCTIONS
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FOREWORD
Read this manual before operating any machinery
ORIGINAL INSTRUCTIONS
Before starting any operation it is compulsory to read this instruction manual. The guarantee
of smooth operation and full performance of the equipment is highly dependent on the
application of all the instructions contained in this manual.
Operator Qualification
The workers responsible for the use of this tank must have all the necessary information
and instruction and should be given adequate training in relation to safety regarding:
a) The conditions of use of the equipment;
b) Foreseeable abnormal situations, pursuant to Article 73 of Legislative Decree
81/08.
We guarantee the Tank complies with the specifications and technical instructions
described in the Manual on the date of issuance and listed herein; On the other hand,
the machine may also be subject to important technical changes in the future, without
the Manual being updated.
Therefore, see FERVI for information about modifications that could be implemented.
REV. 2 November 2013
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CONTENTS
1 INTRODUCTION ........................................................................................ 4
1.1 Preface..........................................................................................................................4
2 SAFETY WARNINGS .................................................................................. 5
2.1 General safety rules for machine tools..........................................................................5
2.2 Safety regulations for the electrical system ..................................................................6
2.3 Technical support..........................................................................................................7
2.4 Other provisions ...........................................................................................................7
3 TECHNICAL SPECIFICATIONS ................................................................... 8
4 DESCRIPTION OF THE EQUIPMENT ........................................................... 9
4.1 Description of the main parts...................................................................................... 10
4.2 Identification plate ..................................................................................................... 11
4.3 Warning / attention pictogram ...................................................................................11
5 EQUIPMENT SAFETY DEVICES ................................................................. 12
5.1 Submersible pump ......................................................................................................12
5.2 Use of PPE................................................................................................................... 12
6 COMMISSIONING OF THE TANK .............................................................. 13
6.1 Assembly .................................................................................................................... 13
6.2 Electrical connection ................................................................................................... 15
7 OPERATION ............................................................................................ 16
7.1 Instructions for Use ....................................................................................................16
7.2 Cleaning ...................................................................................................................... 16
7.3 How to empty the tank................................................................................................ 17
8 MAINTENANCE ........................................................................................ 18
8.1 Routine maintenance .................................................................................................. 18
9 SPARE PARTS.......................................................................................... 19
10 TROUBLESHOOTING ............................................................................. 20
11 DISPOSAL OF MATERIALS .................................................................... 21
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1 INTRODUCTION
This manual is designed to provide the knowledge required for the use and maintenance of
the Degreaser cleaning tank with wheels Art. 0232 and to provide the operator assigned
to the device with a sense of responsibility and knowledge of its possibilities and limitations.
As the machine is entrusted to experienced and skilled operators, the following equipment
must be perfectly known by the operator if you want it to be used safely and effectively.
Selecting personnel is an important factor for efficiency and safety in the workplace, and the
people considered suitable to perform a specific job must have the sufficient physical and
mental capacity to allow them to follow the instructions that they are given.
GRAPHIC REPRESENTATION OF SAFETY,OPERATIONAL AND RISK WARNINGS
The following boxes are designed to attract the attention of the reader / user for the proper
and safe use of the machine:
Pay attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the operator must
pay attention in order to avoid injury or damage to property.
1.1 Preface
For safe and easy operation of the Degreaser cleaning tank with wheels, this manual
must be read carefully in order to acquire the necessary knowledge. In other words,
durability and performance are strictly dependent on how it is used.
Follow the instructions contained herein, in addition to the general precautions to be observed
while working. Even if the operator is already familiar with the Degreaser cleaning tank
with wheels, it is necessary to:
Acquire full knowledge of the equipment.
Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the equipment.
Wear appropriate clothing for the job.
The operator must wear appropriate clothing, so as to prevent the occurrence of
unpleasant accidents.
Maintain the equipment with care.
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2 SAFETY WARNINGS
2.1 General safety rules for machine tools
Risks associated with using the equipment
DO NOT underestimate the risks associated with using the machine and concentrate on the
work in progress.
Risks associated with using the equipment
Despite the implementation of all the safety devices for safe use of the equipment, it is
necessary to take note of all the accident prevention requirements highlighted in various parts
of this manual.
Risks associated with using the equipment
Every person who is responsible for the use and maintenance of the machine should first have
read the instruction manual, particularly the chapter dealing with safety.
It is recommended that the plant safety manager get written confirmation of the above.
Risks associated with using the equipment
During all work phases with the equipment, you should proceed with great caution in
order to avoid damage to persons, to the property or to the device itself.
Please only use the equipment for its envisaged uses.
Don't tamper with the safety devices equipping the machine.
Risks associated with using the equipment
Before starting any type of work on the equipment, the operator must wear appropriate
personal protective equipment (PPE) such as safety gloves, goggles and non-slip shoes.
1. Always check the efficiency and integrity of the equipment.
2. For safety reasons, you should only use solvents on Hazard Table A III of the VdF
Directives with a flash point above 55°C.
3. Do not use corrosive or flammable cleaning liquids that can release toxic and/or
harmful vapours into the atmosphere.
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4. Use only specific chemical products for cleaning mechanical parts as stated by the
manufacturer and use them according to the indications provided.
5. Used cleaning liquids must be disposed of in accordance with current standards
regarding environmental hygiene.
6. Keep the workplace tidy and free from hindrances; disorder causes accidents.
7. Make sure that the work environment is forbidden to children, non-employees and
animals.
8. Do not make demands of the equipment in excess of its design limits. Only use the
equipment in the manner in which it was intended, as described in this instruction
manual.
9. Disconnect the power supply when:
not using the equipment;
is left unattended;
you are performing maintenance or adjustment because the machine does not
work properly;
in case the machine is being moved to another location;
you are cleaning the machine.
10.Work without disturbances.
11.Work areas must be well lit.
12.Wear appropriate clothing.
13.Replace worn and/or damaged parts, check that the repairs and protections work
properly before operating. If necessary, have the machine checked by the service
support personnel. Use only original spare parts.
14.It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of mechanical principles and of repair technique procedures.
15.The company safety officer is required to make sure that equipment operators
have read and understood this manual in its entirety.
16.Management is responsible for safety and verification of the company's risk
status according to Legislative Decree 81/08.
2.2 Safety regulations for the electrical system
Modifications to the electrical system
Do not modify the machine's electrical system in any way.
Work carried out in the electrical system of the machine must be carried out only by
authorized personnel.
1. The supply voltage of the equipment must correspond to that stated on the plate and
in the technical specifications (230 V / 50 Hz).
Do not use any other power supply.
2. The use of a life-saving device on the electric power supply for a nominal trip range of
10 to 30 mA is recommended. For more detailed information, contact a trusted
electrician.
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3. The power cable must be checked regularly, taking care not to come into contact with
hot objects, wet or oiled surfaces, and / or sharp edges.
4. Do not use the power cord to remove the plug from the socket or move the equipment.
2.3 Technical support
For any problems or concerns, please contact, without hesitation the Customer Service
Department of your dealer, who has competent and specialized staff, specific equipment and
spare parts.
2.4 Other provisions
IT IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES
The first thing to do when starting work is to check for the presence and integrity of the
protections and the operation of the safety devices.
If you encounter any defect not use the cleaning tank!
Even more so, it is strictly forbidden to modify or remove guards, safety devices,
labels and indication signs.
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3 TECHNICAL SPECIFICATIONS
Model Art. 0232
Weight (kg) 36
External dimensions 970 x 540 x 930 h
Tank capacity - liquid level (l) 60
Power supply (V / Hz) 230 / 50
Power (W) 26
Pump flow rate (l/min) 12
Level of IP protection IP X8
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4 DESCRIPTION OF THE EQUIPMENT
The cleaning tank was constructed for the cleaning of small mechanical parts and
motor components in general, using a liquid detergent.
Type of Detergent
Do not use corrosive or flammable detergents that can release toxic and/or harmful vapours
into the atmosphere.
The cleaning of mechanical parts may require the use of more or less aggressive detergents.
In any case different detergents should not be mixed inside the tank.
Cleaning can be carried out in two ways:
1. By brush: the workpiece is placed above the tank and then cleaned manually using a
brush with a continuous jet of liquid under pressure;
2. Immersion: the piece is placed inside the tank, positioned on the grill, then the upper
cover is closed and the tank is filled with liquid. The liquid can be kept in circulation
using the submersible pump inside the tank.
The cleaning must be used in environments with sufficient lighting (at least 200 lux).
Do not use the equipment in areas with a risk of explosion !
Parts under pressure
Before using the Cleaning tank, check the condition of the outlet nozzle of the pump.
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4.1 Description of the main parts
Figure 1 – Main parts Art. 0232.
1Tank cover 7Cleaning tank
2Cover locking latch 8Drying shelf
3Pump nozzle 9Collection tank
4Piece-holder grill 10 Support shelf
5Handle for movement 11 Swivel wheel with brake
6Pump
1
2
3
4
5
6
7
8
9
11
10
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