Ferlux HIDROMATIC Manuel utilisateur

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hIDROMATIC

AUTOMATIC PELLET BOILER

COD. 0503 R1 INGLÉS

Thank you for choosing us

Thank you very much and congratulations for choosing our product. Before using it, please read this manual

carefully in order to take full advantage of all the features in safe conditions.

The Hidromatic pellet boiler from Ferlux is a heating system, manufactured with the most advanced technology

and a high level of quality, which will allow you to enjoy the extraordinary feeling of warmth in complete safety.

• Please read this manual carefully, as it contains important instructions regarding safety in installation,

use and maintenance.

• This manual, together with all the documentation provided, must be kept in a place of quick and easy

access.

• The installation of FERLUX boilers must be carried out only by authorized personnel, following the

manufacturer’s instructions and in accordance with current regulations.

• The manufacturer is not responsible for any damage that may occur due to the incorrect installation or

handling of the device

Indice

1. CARE OF THE MANUAL AND HOW TO CONSULT IT...................................................................................................6

2. GENERAL WARNINGS AND SAFETY.............................................................................................................................7

2.1. LEGAL WARRANTY.............................................................................................................................................8

2.2. TECHNICAL ASSISTANCE..................................................................................................................................8

2.3. SPARE PARTS.....................................................................................................................................................8

3. TECHNICAL DATA...............................................................................................................................................................8

4. FUEL...............................................................................................................................................................12

4.1. WHAT IS PELLET?.............................................................................................................................................12

4.2. PELLET CHARACTERISTIC..............................................................................................................................12

4.3. PELLET STORAGE............................................................................................................................................13

5. INSTALLATION INSTRUCTIONS.....................................................................................................................................13

5.1. UMPACKING......................................................................................................................................14

5.2. LOCATION......................................................................................................................................................14

5.3. PREVENTION OF DOMESTIC FIRES.............................................................................................................16

5.3.1. MEASURES TO CROSS DIVISIONS........................................................................................16

5.4. SMOKE DUCT OR CHIMNEY..........................................................................................................................17

5.4.1. GENERAL PRINCIPLES...............................................................................................................17

5.4.2. CALCULATION OF THE SMOKE OUTLET PIPE.................................................................18

5.4.3. INSTALLATION IN TRADITIONAL TYPE CHIMNEYS.............................................................19

5.4.4. OUTER SECTION OF CHAMINÉ..............................................................................................19

5.4.5. TERMINATION OF THE SMOKE OUTLET...............................................................................19

5.5. VENTILATION AND AIR INLET........................................................................................................................20

5.6. HYDRAULIC CONNECTION..............................................................................................................................21

CIRCULATION PUMP OPERATION GUIDE..........................................................................................23

5.7. ELECTRICAL CONNECTION............................................................................................................................24

5.8. CONNECTION OF THE EXTERNAL THERMOSTAT.....................................................................................24

6. INSTRUCTIONS FOR USE OF THE CONTROL PANEL.........................................................................................25

6.1. DISPLAY SCREEN 1........................................................................................................................................25

6.1.1. ON-OFF HYDROMATIC BOILER...............................................................................................27

6.1.2. SETTINGS.....................................................................................................................................28

COMBUSTION MANAGEMENT...................................................................................................28

HEATING MANAGEMENT.............................................................................................................28

MANUAL ENDLESS LOAD..........................................................................................................29

RESET SERVICE.........................................................................................................................29

6.1.3. CUSTOMIZATION......................................................................................................................30

KEYBOARD CONFIGURATION...................................................................................................30

SYSTEM MENU............................................................................................................................31

VIEW MENU..................................................................................................................................31

6.1.4. INFORMATION.............................................................................................................................31

6.1.5. SCHEDULE.................................................................................................................................32

6.2. DISPLAY SCREEN 2.........................................................................................................................................35

7. BOILER OPERATION AND USE....................................................................................................................................35

7.1. ADVICE AND WARNINGS..............................................................................................................................35

7.2. FUEL LOADING..................................................................................................................................................36

7.3. STARTING UP.....................................................................................................................................................36

8. CLEANING AND MAINTENANCE..................................................................................................................................37

RESET SERVICE......................................................................................................................................................37

9. PROBLEMS, MESSAGES AND ALARMS......................................................................................................................39

9.1. MESSAGE..................................................................................................................................39

9.2. ALARMS.........................................................................................................................................40

1. CARE OF THE MANUAL AND HOW TO CONSULT IT

Keep this manual and keep it in an accessible place near the equipment.

In the event that the manual is lost or is in unfavorable conditions ask the installer for a copy or directly

to the manufacturer, specifying the identication data of the product.

The proper functioning of the boiler depends, to a large extent, on the user knowing its operation and knowing at all

times what to do. In this manual you have an index on pages 4 and 5 so that you can easily nd the section to consult

to solve the questions and doubts that may arise.

When we read or consult this manual, we will consider that:

Special attention should be paid to texts written in “bold”

In some cases, capital letters and/or increased font size can be used to draw attention to the paragraph.

The text in “italics”, is used when we mention other paragraphs of this manual, or for further clarications.

In some cases, two or more of the above resources could even be combined. This would be the case when we refer

to the reading of other chapters to complement or consult information:

Example: (see chapter “7. OPERATION AND USE OF THE BOILER”)

SYMBOLS

2. GENERAL WARNINGS AND SAFETY

The installation must be executed by authorized personnel, that must provide the buyer with a declaration for the installation in

which he will assume full responsibility for the nal installation, since due to the absence of direct control over the installation

of his boiler, FERLUX neither guarantees nor assumes the responsibility that could arise from damages caused by misuse or

bad installation.

The caloric calculation of the installation must be carried out by a qualied heater.

Similarly, the commissioning of the product and maintenance must also be carried out by authorized personnel, and the buyer

must be provided with a document of commissioning for the product, in which full responsibility will be assumed for the denitive

installation and operation of the installed device.

FERLUX S.A will not be responsible in the event of non-compliance with these precautions.

All national and local regulations, and European standards, must be complied with when the equipment is being installed.

All national and local regulations, and European standards, must be complied with during the operation of the equipment.

FERLUX S.A. is not responsible in the case of non-compliance with such precepts.

Our devices are manufactured and tested by controlling all their parts, following the safety directives of the European Union, in

order to protect, both the user and the installer, against possible accidents.

Any liability of the manufacturer, whether contractual or extra-contractual, is excluded for damage caused to people, animals

or things due to installation, adjustment and / or maintenance errors.

This boiler should only be used for what it has been expressly intended for.

Certain extreme weather conditions such as strong winds, hailstorms, or risk of frost, can cause the chimney to be insu󰀩cient.

Due to the potential risk of smoke plaster, the use of the device in such circumstances is not recommended. This cannot be

considered as a defect or malfunction of the equipment.

For your safety it should be borne in mind that:

• The user of the boiler must be an adult and responsible person. This device is not intended to be used by people with

limited physical, sensory, or psychic disabilities or without any experience or knowledge. Children should be monitored

and educated to ensure that they do not play with the equipment or come in to contact with hot work surfaces.

• The mains connector and its corresponding power outlet must be always easily accessible. It is strictly forbidden to

operate the devise with a damaged cable. If the cable is damaged, it must be replaced immediately.

• Do not disconnect the mains plug with the devise turn on.

• The boiler door must always remain closed when it is in operation.

• Avoid contact with areas of the devise that tend to reach a high temperature during operation.

• After a long period of inactivity, before turning on the devise, check that there are no obstructions in the smoke evacuation

duct.

• In extreme cases or breakdown, security systems could intervene. In this case, contact the Technical Assistance Service.

DO NOT DISABLE SECURITY SYSTEMS.

• The boiler should never operate without water in the circuit. Dry ignition will seriously damage the boiler.

ATTENTION!!!

THE INSTALLATION MUST BE EXECUTED BY AUTHORIZED PERSONNEL, WHO MUST LEAVE THE

BUYER A DECLARATION OF CONFORMITY OF THE INSTALLATION, IN WHICH HE WILL ASSUME

FULL RESPONSIBILITY FOR THE FINAL INSTALLATION AND THEREFORE THE PROPER FUNCTIONING

OF THE INSTALLED PRODUCT. FERLUX SHALL NOT BE LIABLE IN THE EVENT OF FAILURE TO COMPLY

WITH SUCH PRECAUTIONS.

2.1 LEGAL WARRANTEE

A user, to enjoy the legal warrantee, according to the EEC Directive 1994/44CE must carefully comply with the requirements

indicated in this manual, and in particular:

• Always act within the limits of use of the boiler.

• Always perform constant and careful maintenance.

• Authorize the use of the boiler to people of proven capacity, attitude and timely trained for this purpose.

The manufacturer is not responsible, civil, or criminal, directly or indirectly for:

• Installation not in accordance with the regulations in force in the country and the safety directives.

• Non-compliance by unqualied and/or unskilled personnel.

• Use not in accordance with security policies.

• Modications and repairs not authorized by the Manufacturer performed to the equipment.

• Use of non-original or unspecied spare parts for that specic model.

• Insu󰀩cient maintenance.

• Exceptional events.

2.2 TECHNICAL ASSISTANCE

FERLUX can provide solutions to any technical problem regarding the use and maintenance in the entire life cycle of the

equipment.

2.3 SPARE PARTS

Use only original spare parts. Do not wait for the components to be damaged before proceeding to their replacement.

Replacing a deteriorated component before its breakage favors the prevention of accidents due precisely to the sudden

breakage of the components, which could harm people or objects.

3. TECHNICAL DATA

The data plate or label is located on the back of the equipment and presents all the characteristic data of the machine, including

the manufacturer’s data, the serial number and the CE marking. The lack of label complicates the installation and

maintenance tasks since it is not possible to identify the product. In the case of being damaged, request a duplicate of it from

the Technical Service.

TECHNICAL CHARACTERISTICS ACCORDING TO EN 303-5:2012

HIDROMATIC 12 HIDROMATIC 18

Weight Kg 340 340

Dimensions (width x height x depth) mm 622 x 1503 x 837 622 x 1503 x 837

Fuel tank capacity Kg 90 90

Smoke outlet diameter mm 80 *(1) 80 *(1)

Primary air in diameter mm 60 60

Volume of water in the body l 38 38

Operating autonomy h 129-33 horas 82-23 horas

Heated volume* m3250 350

Nominal useful power kW 12,14 18,26

Minimum useful power kW 3,62 5,86

Smoke temperature ºC 94 96

Boiler class (according to UNE EN 303-5) - Clase 5 Clase 5

Performance at rated useful power % 95 95

Fuel consumption (p.c.i. 5 kW/Kg-humidity<10%) Kg/h 2,7 4

CO concentration at 10%O2 at rated power mg/m3N 98,76 114,33

OGC concentration at 10%O2 at rated power mg/m3N 11,99 5,21

Average concentration of particles at 10% OR2 at rated power mg/m3N 15,79 17,07

Performance at minimum useful power % 96 96

CO concentration at 10%O2 at minimum power mg/m3N 123,43 173,15

OGC concentration at 10%O2 at minimum power mg/m3N 12,98 7,44

‘

Maximum operating pressure of the water bar 2 2

Maximum working pressure bar 2,5 2,5

Test pressure bar 4,5 4,5

Minimum water return temperature ºC 55 55

Maximum working temperature ºC 80 80

Chimney shot mbar 0,12 0,12

Pressure loss for DT=20 K (water side) mbar -89 -89

Drive connection “ 1” 1”

Return connection “ 1” 1”

Power V/Hz 230V / 50Hz 230V / 50Hz

Maximum power consumption in ignition W 450 450

Maximum power consumption at minimum power W 30 30

Maximum power consumption at rated power W 90 90

Power consumption in stand-by mode W 1 1

General power protection - 3,15 A 3,15 A

Electronic card protection - Fusible T5,0 A Fusible T5,0 A

*(1) : MANDATORY INCREASE FROM 80 TO 100 mm

TECHNICAL CHARACTERISTICS ACCORDING TO EN 303-5:2012

HIDROMATIC

Weight Kg 370 370 370

Dimensions (width x height x depth) mm 702 x 837 x 1603 702 x 837 x 1603 702 x 837 x 1603

Fuel tank capacity Kg 103 103 103

Smoke outlet diameter mm 100 *(2) 100 *(2) 100 *(2)

Primary air in diameter mm 60 60 60

Volume of water in the body l 46 46 46

Operating autonomy h 69-19 horas 54-15 horas 47-13 horas

Heated volume* m3500 600 700

Nominal useful power kW 24,11 31,29 35,58

Minimum useful power kW 7,97 9,16 10,76

Smoke temperature ºC 99 92 104

Boiler class (according to UNE EN 303-5) - Clase 5 Clase 5 Clase 5

Performance at rated useful power % 94 96 95

Fuel consumption (p.c.i. 5 kW/Kg-humidity<10%) Kg/h 5,4 6,8 8,0

CO concentration at 10%O2 at rated power mg/m3N 133,22 128,54 128,29

OGC concentration at 10%O2 at rated power mg/m3N 10,92 10,39 7,42

Average concentration of particles at 10% OR2 at rated power mg/m3N 19,11 19,88 18,88

Performance at minimum useful power % 95 97 96

CO concentration at 10%O2 at minimum power mg/m3N 169,40 184,44 165,69

OGC concentration at 10%O2 at minimum power mg/m3N 11,76 12,06 12,18

Maximum operating pressure of the water bar 2 2 2

Maximum working pressure bar 2,5 2,5 2,5

Test pressure bar 4,5 4,5 4,5

Minimum water return temperature ºC 55 55 55

Maximum working temperature ºC 80 80 80

Chimney shot mbar 0,12 0,12 0,12

Pressure loss for DT=20 K (water side) mbar -89 -89 -89

Drive connection “ 1” 1” 1”

Return connection “ 1” 1” 1”

Power W 230V / 50Hz 230V / 50Hz 230V / 50Hz

Maximum power consumption in ignition W 450 450 450

Maximum power consumption at minimum power W 30 30 30

Maximum power consumption at rated power W 90 90 90

Power consumption in stand-by mode W 1 1 1

General power protection - 3,15 A 3,15 A 3,15 A

Electronic card protection - Fusible T5,0 A Fusible T5,0 A Fusible T5,0 A

*(2): MANDATORY INCREASE FROM 80 TO 100 mm

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