FEB HV5120-S Series Manuel utilisateur

High Voltage Energy Storage System

Battery HV5120-S Series Product Manual

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This manual introduces HV5120-S from FEB. Please read this manual before you install the battery and follow the 
instruction carefully during installation process. Please contact FEB immediately for advice and clarification if you 
have any question. 
Contents 
Catalogue 
Symbol Description................................................................................................................................................................3 
Safety Precautions .................................................................................................................................................................4 
1 Before Connecting................................................................................................................................................................4 
2 In Using ................................................................................................................................................................................4 
Introduction ...........................................................................................................................................................................5 
1 Features.................................................................................................................................................................................5 
2 Specification .........................................................................................................................................................................6 
3 Equipment interface instruction............................................................................................................................................7 
Safe Handling of Lithium-iron ESS Batteries Guide........................................................................................................12 
1 Solution Diagram................................................................................................................................................................12 
2 Danger Label ......................................................................................................................................................................12 
3 Tool................................................................................................................................................................................... 12 
4 Safety Gear .........................................................................................................................................................................13 
Installation and operation...................................................................................................................................................14 
1 Package items .....................................................................................................................................................................14 
2 Installation Location ...........................................................................................................................................................15 
3 Installation Direction ..........................................................................................................................................................15 
4 Installation Steps.................................................................................................................................................................16 
5 System turns on...................................................................................................................................................................19 
6 System turns off..................................................................................................................................................................20 
Emergency Situations.........................................................................................................................................................20 
1 Battery Leakage..................................................................................................................................................................20 
2 On Fire................................................................................................................................................................................20 
3 Wet Batteries ......................................................................................................................................................................20 
4 Damaged Batteries..............................................................................................................................................................20 
Remarks................................................................................................................................................................................21 
1 Recycle and Disposal..........................................................................................................................................................21 
2 Maintenance........................................................................................................................................................................21 
3 Declaration of conformity...................................................................................................................................................21 
 
 
 
 
 
 
 
 

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1. Symbol Description

Do not place near open fire or flammable materials.

A potential hazard exists when the equipment is working. Wear

personal protective equipment during operation.

Warning electric shock.

Power off the equipment before any operation.

Grounding: indicate PE cable connection position.

Do not place in areas accessible to children.

Keep the battery away from open fire or ignition sources.

Read the product and operation manual before operating the battery

system.

Label for Waste Electrical and Electronic Equipment (WEEE)

Directive (2012/19/EU)

The certificate label for CE.

Recycle label.

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2. Safety Precautions

Alert

1) It is important and necessary to read the user manual carefully (and attachment) before installing or using

battery. Failure to do so or to follow any instruction or warning in this document can result in electrical

shock, serious injury, and death, or damage battery, potentially rendering it unusable.

2) When battery is stored for a long time, it is required to charge once every 6 months, and the SOC should be

no less than 85%.

3) After battery module cannot be discharged, it needs to be recharged within 12h.

4) Do not connect power terminal reversely.

5) All power supplies must be disconnected during maintenance.

6) Please contact the supplier within 24 hours if there is something abnormal.

7) Do not use any liquid to clean the battery.

8) Do not expose battery to flammable or irritating chemicals or vapor.

9) Do not paint any part of battery, including any internal or external components.

10) Do not connect battery with PV solar wiring directly.

11) Do not install or use this product beyond provisions of the manual.

12) Direct or indirect damages caused by the above reasons are not covered by warranty claim.

Warning

2.1 Before Connecting

1) Please check the external packaging condition before unpacking. If it is damaged, contact corresponding

local retailer.

2) After unpacking, please check the products and spare parts according to spare parts list. If the product is

damaged or missing, please contact your local retailer.

3) Connect to specified matching inverter.

4) Before installation, be sure to cut off the grid power and make sure battery is in turned-offmode.

5) It is prohibited to connect the battery and AC power directly.

6) Embedded BMS in the battery is designed for 24VDC.

7) All electrical wiring must be connected in accordance with local regulations.

8) Please ensure that electrical performance of battery system is compatible with theequipment.

9) The installation onsite shall be equipped with fire-fighting facilities that meet relevant requirements, such

as fire sand, dry powder fire extinguisher, etc.

2.2 In Using

1) If battery system needs to be moved or repaired, power must be cut off and battery is completely shut

down.

2) It is prohibited to connect battery with different types of battery.

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3) Do not connect battery to faulty inverter.

4) In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are

prohibited

5) Do not open, repair or disassemble the battery except Far East Battery personnel or other authorized

personnel. The company shall not bear any liability or responsibility caused by violation of any safety

operation or design standard, production standard, equipment safety standards or any other standards or

requirements.

3.Introduction

HV5120-S energy storage system battery is a new energy storage product developed and produced by

FEB, which can provide reliable power supply for all kinds of equipment or systems.

Figure 3-1

3.1 Features

1) Built-in soft-start function to reduce current impact.

2) When multiple modules are series connected, module addresses are set automatically.

3) Support for upgrading the battery module from the upper controller through CAN communication.

4) The module is non-toxic, non-polluting and environmentallyfriendly.

5) Cathode material is made from LiFePO4 with safety performance and long cyclelife.

6) Battery management system (BMS) has protection functions including over- discharge, over-charge,

over-current and high/low temperature.

7) The system can automatically manage charge and discharge state and balance voltage of each cell.

8) Flexible configuration, multiple battery modules can be connected to expand capacity and power.

9) Adopted self-cooling mode rapidly reduced system entire noise

10) The module has less self-discharge, up to 6 months without charging it on shelf, no memory

effect, excellent performance of shallow charge and discharge

Functions

Protection and Alarm

Management and monitor

Charge/Discharge End

Cell Balance

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Overvoltage Charging Protection

Intelligent Charge Model

Under Voltage Discharging Protection

Charge/Discharge Current Limit

Charge/Discharge Overcurrent Protection

Capacity Retention Calculate

High/Low Temperature Protection

Soft start

Short Circuit Protection

History Record

3.2 Specification

Parameters

No.

Items

Specification

Product Name

Rechargeable Lithium Iron Phosphate Module

Module Model

HV5120-S1

Battery Type

LFP 1P32S

Nominal Capacity

5.12kWh

Usable Capacity

4.86kWh（95% DOD）

Nominal Voltage

102.4V

Working Voltage

91.2~115.2V

Charging Voltage

112V

Max. Charge Current

25A

Max. Discharge Current

40A

Communication

RS485 , CAN

Storage Temperature

-20℃～50℃（0～45℃（Recommended））

Storage Humidity

≤85%（RH）

Working Temperature

Charging：0℃～50℃

Discharging：-20℃～50℃

Working Humidity

≤95%（RH）No Condensation

Working Altitude

≤2000m

Ingress Protection

IP55

Protective Class

Weight

~45kg

Dimension

636mm*330mm*188mm

Design Life

15 Years（25℃）

Cycle Life

＞6000（25℃）,60% EOL

Scalability

Module: Max. 8S

Certification

IEC62619, IEC63056,

CE EMC, UN38.3

Dimensions

7 / 23

Figure 3-2

3.3 Equipment interface instruction

Figure 3-3

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Figure 3-4

Turn on: When battery is dormant, press the START button to start the battery module.

Black start: Press and hold the button for 10s to turn on the battery for black start.

Blue LED lighting to show the battery system is running or having alarm.

Status

Mode

Run/Alarm

Remark

Power off

Light is off

Run

Standby/Charge/Discharge

Light is on

Alarm

Level ⅠAlarm

System can run, but there will be alarm tips

Level ⅡAlarm

System will stop, and check the problem

Note

Description of indicator light

The indicator light is off.

The indicator light is on

The indicator light is flashing. Duration of indicatoron is 0.25s, Duration of indicator off is 3.75s.

The indicator light is flashing. Duration of indicatoron is 0.5s, Duration of indicator off is 1.5s.

9 / 23

Green LEDs are used to show the battery’s remaining capacity.

State

Charging/Discharging

Capacity Indicator LED

SOC

0～20%

20～40%

40～60%

60～80%

80～95%

95～100%

Note

The SOC indicator light is off.

The SOC indicator light is on.

The SOC indicator light is flashing, Duration of indicator on is 0.5s, Duration of indicatoroff is 0.5s.

When you rotate the Isolating Switch to ON position, Positive Power Terminal will connect with the HV+

battery contactor and Negative Power Terminal will connect with the battery HV-, on the other hand, when

Isolating Switch is at OFF position both connection will off.

Figure 3-5

Power cable terminals: there are two pairs of terminals with same function, one

connects to equipment, the other one paralleling to other battery module for

capacity expanding.

For power cables uses water-proofed connectors. Must keep pressing this Lock

Button while pulling out the power plug.

Figure 3-6

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Be used to communicate with inverter or upper battery.

Figure 3-7

RJ45 Socket

RS485-1: Communication with PCS by RS485

CAN3: Communication with PCS by CAN

CAN1: Master/slave communication channel

CAN communication port with upper computer or display monitor.

Figure 3-8

Definition

RS485-1A

RS485-1B

Undefined

CAN3-H

CAN3-L

Undefined

CAN1-H

CAN1-L

COM

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