Fayat Group BOMAG BT 60/4 Manuel utilisateur

Operating instructions

Maintenance instructions

Catalogue number

008 040 61 05/2009

BT 60/4 - BT 65/4

S/N 101 540 50 .... > / S/N 101 540 52 ....>

S/N 101 540 51 .... > / S/N 101 540 53 ....>

Vibratory Tamper

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Foreword

BOMAG 3BT 60/4 BT 65/4

F oreword

These BOMAG machines are products from

the wide product range of BOMAG machines

for earth and asphalt construction, refuse

compaction and stabilizing/recycling.

BOMAG’s vast experience in connection with

state-of-the-art production and testing meth-

ods, such as lifetime tests of all important

components and highest quality demands

guarantee maximum reliability of your ma-

chine.

This manual comprises:

●Safety regulations

●Operating instructions

●Maintenance instructions

●Trouble shooting

Using these instructions will

●help you to become familiar with the machine.

●avoid malfunctions caused by unprofessional

operation.

Compliance with the maintenance instructions will

●enhance the reliability of the machine on con-

struction sites,

●prolong the lifetime of the machine,

●reduce repair costs and downtimes.

BOMAG will not assume liability for the function of

the machine

●if it is handled in a way not complying with the

usual modes of use,

●if it is used for purposes other than those men-

tioned in these instructions.

No warranty claims can be lodged in case of dam-

age resulting from

●operating errors,

●insufficient maintenance and

●wrong fuels and lubricants.

Please note!

This manual was written for operators and mainte-

nance personnel on construction sites.

These operating and maintenance instructions are

part of the machine.

You should only operate the machine after you

have been instructed and in compliance with these

instructions.

Strictly observe the safety regulations.

Please observe also the guidelines of the Civil En-

gineering Liability Association ”Safety Rules for

the Operation of Road Rollers and Soil Compac-

tors” and all relevant accident prevention regula-

tions.

For your own personal safety you should only

use original spare parts from BOMAG.

In the course of technical development we re-

serve the right for technical modifications

without prior notification.

These operating and maintenance instructions are

also available in other languages.

Apart from that, the spare parts catalogue is avail-

able from your BOMAG dealer against the serial

number of your machine.

Your BOMAG dealer will also supply you with in-

formation about the correct use of our machines in

soil and asphalt construction.

The above notes do not constitute an extension of

the warranty and liability conditions specified in the

general terms of business of BOMAG.

We wish you successful work with your BOMAG

machine.

BOMAG GmbH

Printed in Germany

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Foreword

BOMAG4 BT 60/4 BT 65/4

Please fill in

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine type (Fig. 1)

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Serial-number (Fig. 1 and 2)

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine type (Fig. 3)

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine number (Fig. 3)

Note

Supplement the above data together with the com-

missioning protocol.

During commissioning our organisation will in-

struct you in the operation and maintenance of the

machine.

Please observe strictly the safety regulations and

all notes on risks and dangers!

Fig. 1

Fig. 2

Fig. 3

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Table of Contents

BOMAG 5BT 60/4 BT 65/4

Technical Data 7

Safety regulations 11

Indicators and Controls 15

3.1 General notes 16

3.2 Controls 16

Operation 19

4.1 General 20

4.2 Tests before taking into operation 20

4.3 Starting the engine 21

4.4 Work/operation 23

4.5 Shutting down the engine 25

4.6 Changing the tamper foot plate 26

4.7 Loading and transport 26

Maintenance 29

5.1 General 30

5.2 Fuels and lubricants 30

5.3 Table of fuels and lubricants 32

5.4 Running-in instructions 33

5.5 Maintenance table 34

5.6 Cleaning the machine 35

5.7 Checking the bellows on the tamper 35

5.8 Check the engine oil level 36

5.9 Checking the fuel level, topping up fuel 37

5.10 Engine oil change 39

5.11 Cleaning, checking the spark plug, replacing if necessary 40

5.12 Taper plate, tighten the bolts 40

5.13 Checking the oil level in the tamper foot 41

5.14 Check, adjust the valve clearance 43

5.15 Cleaning the fuel filter inside the tank 45

5.16 Oil change in tamper foot 46

5.17 Clean, change the double dry air filter cartridge 47

Trouble shooting 49

6.1 General notes 50

6.2 Engine problems 51

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BOMAG 7BT 60/4 BT 65/4

1 Technical Data

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Technical Data

BOMAG8 BT 60/4 BT 65/4

Fig. 4

Dimensions in mm B H L L1 W

BT 60/4 350 960 735 335 280

BT 65/4 350 1000 735 335 280

*BT 60/4 BT 65/4

Weight

Basic weight kg 61 67

Operating weight (CECE) kg 62 68

Travel characteristics

Max. working speed (depending on soil) m/min 20 20

Max. areal output (depending on soil) m2/h 336 336

Drive

Engine manufacturer Honda Honda

Type GX 100 GX 100

Cooling Air Air

Number of cylinders 1 1

Displacement cm398 98

Rated power ISO 9249 kW 2.5 2.5

Rated speed rpm 4200 4200

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Technical Data

BOMAG 9BT 60/4 BT 65/4

Exciter system

Drive system mechanical mechanical

Frequency Hz 10 – 11.8 10 – 11.8

Jumping height mm 60 70

Impact force kN 13.5 16.2

Number of blows rpm 600 – 708 600 – 708

Max. depth effect (depending on soil) cm 55 65

Filling capacities

Fuel tank l 3.0 3.0

Oil in tamper foot l 0.8 1.0

Engine oil l 0.3 0.3

* The right for technical modifications remains reserved

*BT 60/4 BT 65/4

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Technical Data

BOMAG10 BT 60/4 BT 65/4

The following noise and vibration data acc. to

- EC Machine Regulation edition 98/37/EC and

- the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC

- Vibration Protection Regulation 2002/44/EC

were determined during conditions typical for this type of equipment and by application of harmo-

nized standards.

During operation these values may vary because of the existing operating conditions.

Noise value

Sound pressure level on the place of the operator:

BT 60/4: LpA = 98 dB(A), determined acc. to ISO 11204 and EN 500

BT 65/4: LpA = 95 dB(A), determined acc. to ISO 11204 and EN 500

Guaranteed sound power level:

BT 60/4: WA = 108 dB(A), determined acc. to ISO 3744 and EN 500

BT 65/4: WA = 106 dB(A), determined acc. to ISO 3744 and EN 500

!Danger

Loss of hearing!

Wear your personal noise protection means (ear defenders) before starting operation.

Vibration value

Hand-arm vibration:

Vector total of the weighted effective acceleration in three orthogonal directions:

Weighted total vibration value

BT 60/4: ahv = 9.3 m/s2on crushed rock determined acc. to ISO 5349 and EN 500

BT 65/4: ahv = 9.0 m/s2on crushed rock determined acc. to ISO 5349 and EN 500

Caution

Observe the daily vibration load (Industrial safety acc. to 2002/44/EEC).

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