Fast DP18L Manuel utilisateur

DP18L / DP24L - 40' / 60'

LIQUID DURAPLACER

OWNERS MANUAL– 2023

820046 DP18L / DP24L - 40' / 60' Liquid DuraPlacer 2023-07-28

 
 
 
 Liquid DuraPlacer DP18L / DP24L Page i 
Table of Contents 
Section 
Page 
 
Table of Contents....................................................................................................................................................i
Warranty Registraon.......................................................................................................................................... vii 
Warranty Inspecon Report .................................................................................................................................... vii 
Inspecons ........................................................................................................................................................... ix 
Pre-Delivery .............................................................................................................................................................. ix 
Delivery ..................................................................................................................................................................... x
Aer-Sale.................................................................................................................................................................. xi 
Owner Register.................................................................................................................................................... xii 
Foreword to the Owner ...................................................................................................................................... xiii 
INTRODUCTION .....................................................................................................................................................1
SAFETY...................................................................................................................................................................2
Safety Alert Symbols and Signal Words.....................................................................................................................2
General Safety...........................................................................................................................................................3
Prepare for Emergencies.......................................................................................................................................3
Wear Protecve Clothing ......................................................................................................................................3
Protect Against Noise............................................................................................................................................3
Pracce Safe Maintenance....................................................................................................................................3
Support Raised Equipment ...................................................................................................................................4
Avoid Heang Near Pressurized Fluid Lines..........................................................................................................4
Avoid High-Pressure Fluids....................................................................................................................................4
Inspect Li Circuit Hoses.......................................................................................................................................5
Store Aachments Safely ......................................................................................................................................5
Electrical................................................................................................................................................................5
Service Tires Safely................................................................................................................................................5
Dispose of Waste Properly....................................................................................................................................6
Handle Agricultural Chemicals Safely....................................................................................................................6
Reduce risk of exposure and injury:......................................................................................................................6
Handle Chemical Products Safely..........................................................................................................................7
Operate Hydraulics Safely .....................................................................................................................................7
Use Safety Lights and Devices...............................................................................................................................8
Keep Riders O Machine.......................................................................................................................................8
Observe Maximum Transport Speed ....................................................................................................................8
EC Compliance Nocaon...................................................................................................................................9
Use a Signal Person...............................................................................................................................................9
Use a Safety Chain.................................................................................................................................................9
Tow Loads Safely ...................................................................................................................................................9

 
 
 
 Liquid DuraPlacer DP18L / DP24L Page ii 
Avoid Overhead Power Lines ..............................................................................................................................10 
Prepare for Transport..........................................................................................................................................10 
Transport Safely ..................................................................................................................................................11 
Park Safely...........................................................................................................................................................11 
Replace Safety Signs................................................................................................................................................12 
Hitch....................................................................................................................................................................12 
Wing....................................................................................................................................................................13 
Main Frame.........................................................................................................................................................14 
Wheel and Tracks................................................................................................................................................14 
Safety Features........................................................................................................................................................15 
Sign-O Form ..........................................................................................................................................................16 
SPECIFICATIONS ................................................................................................................................................... 17 
Tractor Power, Size Recommendaon .....................................................................................................................17 
Hydraulic System Requirements..............................................................................................................................17 
Machine Dimensions & Specicaons.....................................................................................................................18 
PREPARING THE MACHINE ................................................................................................................................... 19 
Use the Tractor Operator’s Manual.........................................................................................................................19 
Pre-Operaon Checklist...........................................................................................................................................19 
AXLES, TIRES, and TRACKS ................................................................................................................................... 20 
Seng Axle Width...................................................................................................................................................20 
Axle Width Chart – Singles..................................................................................................................................21 
Axle Width Chart – Tracks ...................................................................................................................................22 
Checking Tire Pressure ............................................................................................................................................23 
Checking Wheel Nuts ..............................................................................................................................................24 
Track Use .................................................................................................................................................................25 
General Guidelines..............................................................................................................................................25 
Maximizing Track Life..........................................................................................................................................25 
Track System Break-In .........................................................................................................................................25 
Track Wear & Trash Buildup ....................................................................................................................................27 
Undercarriage Inspecon and Maintenance...........................................................................................................27 
Track Service............................................................................................................................................................28 
Mid-Wheel, Wedges, Idler, and Mid-Roller Cap Screws......................................................................................28 
Check Track Alignment........................................................................................................................................29 
Track Alignment Procedure.................................................................................................................................30 
ATTACHING and DETACHING ................................................................................................................................31 
Aach the Machine Safely.......................................................................................................................................31 
Aach the Machine to the Tractor ..........................................................................................................................31 
Aach Safety Chain to Tractor.................................................................................................................................32 

 
 
 
 Liquid DuraPlacer DP18L / DP24L Page iii 
Aach Warning Light Plug.......................................................................................................................................32 
Connect Rate Controller or Nutrient Applicator System Wiring ..............................................................................32 
Make Proper Hose Connecons...............................................................................................................................33 
SCV Idencaon Chart...........................................................................................................................................34 
Detach Machine from Tractor .................................................................................................................................35 
Adjust Hitch Height..................................................................................................................................................35 
TRANSPORTING ................................................................................................................................................... 36 
Following Safe Transport Procedures ......................................................................................................................36 
Preparing the Machine for Transport......................................................................................................................36 
Fold Toolbar for Transport...................................................................................................................................36 
Transport Notes and Checks ...............................................................................................................................37 
Transporng the Machine .......................................................................................................................................37 
Using Warning Lights ..........................................................................................................................................37 
Keep Riders O the Machine ..............................................................................................................................37 
Cauon for All Machines .........................................................................................................................................38 
Unfolding/Extending the Toolbar ............................................................................................................................38 
HYDRAULIC FLOW ................................................................................................................................................40 
Regulang Hydraulic Flow to the Pump ..................................................................................................................40 
Load Sensing Closed Center System (LS Closed) .................................................................................................40 
Pressure Compensang Closed-Center System (PC Closed) ...............................................................................40 
Open Center System (Open) ...............................................................................................................................41 
Tractor SCV Funcons..............................................................................................................................................41 
Down Pressure (Kick) Orice Adjustment................................................................................................................43 
ADJUST DEPTH CONTROL..................................................................................................................................... 44 
Adjust Applicaon Depth.........................................................................................................................................44 
Adjust Gauge Wheels ..............................................................................................................................................44 
Adjust Row Unit Height ...........................................................................................................................................44 
ADJUST GROUND SPEED ...................................................................................................................................... 45 
PREPARING THE LIQUID SYSTEM.......................................................................................................................... 46 
Clean Strainer Filter.................................................................................................................................................46 
FILLING THE TANK ................................................................................................................................................47 
Filling the Product Tank...........................................................................................................................................47 
Filling Fresh Water Rinse Tank.................................................................................................................................47 
Use Tank Fill Marker ................................................................................................................................................48 
Pump & Pressure .....................................................................................................................................................48 

 
 
 
 Liquid DuraPlacer DP18L / DP24L Page iv 
CHEMICAL EDUCTOR............................................................................................................................................ 49 
Before Operaon.....................................................................................................................................................49 
Rinsing the Hopper..................................................................................................................................................49 
Start-Up ...................................................................................................................................................................50 
Pouring Chemical into the Hopper...........................................................................................................................50 
Shutdown ................................................................................................................................................................51 
Maintenance ...........................................................................................................................................................52 
General Cleaning.................................................................................................................................................52 
Daily Maintenance ..............................................................................................................................................52 
Yearly Maintenance ............................................................................................................................................52 
LUBRICATION and MAINTENANCE .......................................................................................................................53 
Lubricang and Maintaining the Machine Safely ...................................................................................................53 
Lubricant Storage ....................................................................................................................................................53 
Grease .....................................................................................................................................................................53 
Greases for Air Temperature Ranges...................................................................................................................53 
Alternave and Synthec Lubricants ..................................................................................................................53 
Lubricaon and Maintenance Intervals...................................................................................................................54 
Each 10 hours or Daily.........................................................................................................................................54 
Each 50 Hours or Weekly ....................................................................................................................................55 
Before and Aer Each Season.............................................................................................................................56 
As Required .........................................................................................................................................................56 
SERVICE ...............................................................................................................................................................57 
Pracce Safe Maintenance......................................................................................................................................57 
Work in a Clean Area...............................................................................................................................................57 
Service Machines Safely ..........................................................................................................................................57 
Support the Machine Properly ................................................................................................................................58 
Avoid High-Pressure Fluids ......................................................................................................................................58 
Prevenng Hydraulic System Contaminaon ..........................................................................................................58 
Replace Hydraulic Hoses .........................................................................................................................................59 
Tightening Hardware ..............................................................................................................................................59 
PREPARING FOR STORAGE ................................................................................................................................... 60 
Removing from Storage...........................................................................................................................................60 
TIGHTENING HARDWARE.....................................................................................................................................61 
Metric Bolt and Screw Torque Values ......................................................................................................................61 
Unied Inch Bolt and Screw Torque Values .............................................................................................................62 
Face Seal Fings Assembly & Installaon - All Pressure Applicaons ....................................................................63 
Face Seal O-Ring to Stud End Installaon ...........................................................................................................63 

Liquid DuraPlacer DP18L / DP24L Page v

Face Seal Adjustable Stud End O-Ring Installaon..............................................................................................63

Face Seal Straight Stud End O-Ring Installaon ..................................................................................................63

Fing Installaon ...............................................................................................................................................63

Assembly Torque.................................................................................................................................................63

SAE Face Seal and O-Ring Stud End Fing Torque Chart ........................................................................................64

Liquid DuraPlacer DP18L / DP24L Page vi

Limited Warranty

Fast Ag Solutions warrants to the buyer that the new machinery is free from defects in material

and workmanship.

This warranty is only effective as to any new machinery which has not been altered, changed,

repaired or treated since its delivery to the buyer, other than by Fast Ag Solutions or its authorized

dealers or employees, and does not apply to accessories, attachments, tools or parts, sold or

operated with the new machinery, if they have not been manufactured by Fast Ag Solutions.

Fast Ag Solutions shall only be liable for defects in the materials or workmanship attributable to

faulty material or bad workmanship that can be proved by the buyer, and specifically excludes

liability for repairs arising as a result of normal wear and tear of the new machinery or in any other

manner whatsoever, and without limiting the generality of the foregoing, excludes application or

installation of parts not completed in accordance with this Operator’s Manual, specifications, or

printed instructions.

Written notice shall be given by registered mail, to the Manufacturer within seven (7) days after

the defect shall have become apparent or the repairs shall have become necessary, addressed

as follows:

Fast Ag Solutions

4130 Commerce Boulevard

Windom, MN 56101

This warranty shall expire one (1) year after the date of delivery of the new machinery.

If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either

repair or replace any defective parts provided that the buyer shall be responsible for all expenses

incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag

Solutions has authorized such expenses in advance.

The warranty shall not extend to any repairs, changes, alterations, or replacements made to the

new equipment other than by Fast Ag Solutions or its authorized dealers or employees.

This warranty extends only to the original owner of the new equipment.

Rubber parts (including tires, hoses, grommets) are not warranted.

This warranty is limited to the terms stated herein and is in lieu of any other warranties whether

express or implied, and without limiting the generality of the foregoing, excluded all warranties,

express or implied or conditions whether statutory or otherwise as to quality and fitness for any

purpose of the new equipment. The Manufacturer disclaims all liability for incidental or

consequential damages.

This Liquid DuraPlacer is subject to design changes and Fast Ag Solutions shall not be required

to retrofit or exchange items on previously sold units except at its own option.

Warranty void if not registered.

Liquid DuraPlacer DP18L / DP24L Page vii

FAST

LIQUID DURAPLACER

Warranty Registration

This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.

Customer Name

Address

City

State

Zip

Phone

Dealer Name

Address

City

State

Zip

DuraPlacer Model

Serial Number

Delivery Date

Warranty Inspection Report

DEALER INSPECTION REPORT

SAFETY

____All Fasteners Tight

____ Safety Chain Installed

____Wheel Bolts Torqued

____ All Guards Installed

____Hydraulic Hoses and Fittings Free and Tight

____ All Safety Signs Installed

____Fertilizer Hoses and Fittings Free and Tight

____ Reflectors, SMV, and Lights Clean

____Wheel Drive Turns Freely

____ Review Operating and

____Lubricate Machine

____ Safety Instructions

____Check Tire Pressure

____Frame and Wings Level

____Monitors and Controllers Function

____Wiring Harness Connected

I have thoroughly instructed the buyer on the above-described equipment which review included the Operator’s Manual

content, equipment care, adjustments, safe operation, and applicable warranty policy.

Date_____________________

Dealer’s Rep. Signature___________________________________________________

The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to

care, adjustments, safe operation, and applicable warranty policy.

Date_____________________

Owner’s Signature________________________________________________________

White - FAST

Yellow - Dealer

Pink – Customer

Liquid DuraPlacer DP18L / DP24L Page viii

FAST DP18L / DP24L Series DuraPlacer

DURAPLACER SERIAL NUMBER _______________________________

DATE PURCHASED ______________/_____/__________

TANK SIZE (CIRCLE ONE) 1800 Gal. 2400 Gal.

NUMBER OF ROW UNITS ___________________________________

PUMP MANUFACTURER:

(CIRCLE ONE)

ACE 255F-304 WET SEAL

ACE FMC-750-HYD OASIS

ACE 255F-304 PWM WET SEAL

ACE FMC-750 OASIS PWM

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