Expedition One MULE Manuel utilisateur

INSTALLATION GUIDE

LEXUS GX MULE ROOF RACK

CONTENTS

SKILL LEVEL - 3 STARS

1 STAR EASY - No tools required

2 STARS BASIC - Requires standard tools, basic mechanical knowledge and understanding

3 STARS MODERATE - Requires standard tools. Some drillling and/or cutting.

4 STARS ADVANCED - Requires speciality tools. Drilling, cutting, and/or welding

5 STARS EXPERT - Professional installation recommended.

DISCLAIMER

Expedition One is not responsible for any damages to vehicle or injury.

We always recommend professional assistance when installing our vehicle products.

Always follow safety procautions including the use safety gear and devices.

CONTENTS

Page 3 Rack Assembly Drawing

Page 4 Hardware

Page 5 Front and Side Braces

Page 6 Rear Brace and Side Fascia

Page 7 Rear Fascia

Page 8 Front Fascia

Page 9 Seam Joiners

Page 10 Spacers

Page 11 Load Bars

Page 12-13 Roof Mounts

Page 14 Roof Rack Installation

HARDWARE

ITEM QTY

Lexua GX Mule Ultra Roof Rack

Front Brace 1

Le Rail 1

Right Rail 1

Rear Brace 1

Front - Cutout or No Cutout 1

Le Side 1

Right Side 1

Rear 1

Front Le Seam Joiner 1

Front Right Seam Joiner 1

Rear Le Seam Joiner 1

Rear Right Seam Joiner 1

Spreader 10

Spreader Bracket 20

A- Mule Ultra SUV Hardware Kit

1/4”-20 X 1/2” Button Head Bolts 80

1/4”-20 X 3/4” Button Head Bolts 22

1/4”-20 Nylock Nuts 102

5/16”-18 X 3/4” Hex Cap Bolts 8

5/16”-18 X 3/4” Button Head Bolts 38

5/16”-18 X 2 1/2” Button Head Bolts 6

5/16”-18 Nylock Nut 44

5/16”-18 Clip Nut 8

5/16” Flat Washer 16

Roof Mount Hardware Kit

M8-1.25 X 30mm 12

5/16” - USS Washers 12

B- Spacer Kit

Round Spacer 10

Tube Spacer 6

Med Rectangular Spacer 6

ick Rectangler Spacer 12

C- Roof Mounts

Front Mounts ( F ) 2

Middle Mounts ( M ) 2

Rear Mounts ( R ) 2

D - Weather Stripping - 63” 1

Foam Stripping - 18” 1

HARDWARE

RACK ASSEMBLY

ATTENTION

When assembling the Mule Ultra Rack, remember to hand-tighten all bolts relatively loose until the

very end of the install. is allows everything to t into place before everything is tightened down.

FRONT AND SIDE BRACES MOUNTING

Lay out the front and side braces as shown. Mount the braces together using the 5/16” bolts and nuts.

OEM ROOF RACK REMOVAL

Remove the OEM roof rack from the vehicle by undoing the hardware located at each mount.

REAR BRACE AND SIDE FASCIA MOUNTING

Attach the rear brace and side fascias shown using 1/4” and 5/16” bolts on both sides as shown below.

SIDE FASCIA CONTINUED

REAR FASCIA MOUNTING

Attach rear fascia as shown with 5/16” bolts and nuts.

FRONT FASCIA MOUNTING

Attach the front fascia using 1/4” bolts. Use the provided round spacers to adjust the front fascia to

match the curve of the roof when test tting the roof rack during mounting.

NOTE: IF YOU HAVE A FASCIA WITH A LIGHT BAR CUTOUT, WE RECOMMEND

INSTALLING THE LIGHT BAR PRIOR TO MOUNTING THE ROOF RACK.

Install the weather stripping to the bottom of front

fascia as shown and trim any excess.

SEAM JOINERS

Mount both front and rear seam joiners with 5/16” hardware as shown top and bottom.

7REINFORCEMENT SPACERS

Attach reinforcement spacers as shown on all 6 hole locations (3 each side) with the provided hardware.

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