Exmark VIKING HYDRO Manuel utilisateur

WARNING

POTENTIAL HAZARD

♦This product is a piece of power equipment.

WHAT CAN HAPPEN

♦Failure to follow safe operating practices can result in serious

operator injury or even death.

HOW TO AVOID THE HAZARD

♦Keep all shields, guards and safety devices (especially the grass

discharge system) in place and in proper working condition.

♦Stop engine and wait for all moving parts to stop. Remove key or

spark plug wire(s) before adjusting, servicing, or performing

maintenance.

♦If mower deck becomes clogged, stop engine and wait for all

moving parts to stop. Remove spark plug wire(s) or remove key

before cleaning blockage.

♦Keep hands, feet and clothing away from power driven parts.

♦Keep off mower unless seat platform is provided.

♦Keep others off mower.

WARNING

POTENTIAL HAZARD

♦Gasoline is harmful or fatal if swallowed. Long-term exposure to

vapors has caused cancer in laboratory animals.

WHAT CAN HAPPEN

♦Failure to use caution may cause serious injury or illness.

HOW TO AVOID THE HAZARD

♦Avoid prolonged breathing of vapors.

♦Keep face away from nozzle and gas tank/container opening.

♦Keep away from eyes and skin.

♦Never siphon by mouth.

IMPORTANT

When the mower is used or operated on any California forest, brush or grass covered land, a working

spark arrester must be attached to the muffler. If not, the operator is violating state law, Section 4442

Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer.

Exmark reserves the right to make changes or add improvements to its products at any time without incurring

any obligation to make such changes to products manufactured previously. Exmark, or its distributors and

dealers, accept no responsibility for variations which may be evident in the actual specifications of its products

and the statements and descriptions contained in this publication.

iii

EXMARK PARTS PLUSPROGRAM

EFFECTIVE DATE: September 1, 1995

Program

If your Exmark dealer does not have the Exmark part in stock,

Exmark will get the parts to the dealer the next business day or the

part will be FREE* Guaranteed!!

How the Program Works

1. If dealer does not have part in stock for a "down" unit at the

time of request by customer, the dealer contacts his

distributor by 1:00 p.m., local time, and requests Exmark

Parts Plusshipment of six (6) line items or less.

2. Distributor ships part(s) to dealer or customer, as

requested by dealer, same day, overnight UPS Distributor

bills dealer for part and freight charges where applicable.

3. If distributor does not have the part(s) in stock to satisfy

Exmark Parts Plusorder, he contacts Exmark by 3:00

p.m., central time, with an Exmark Parts Plusorder of six (6) line items or less.

4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by

distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.

5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plusand if it arrives in accordance

to the program.

6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program?

A. Under any circumstance the customer does not pay.

B. If the part does not arrive overnight due to:

1. The dealer not submitting the Exmark Parts Plusorder to his Exmark distributor by 1:00 p.m., the dealer

pays for the part and freight.

2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plusorder

to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.

3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,

Exmark pays for the part and freight.

4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark

pays for the part.

The following restrictions apply -- The Exmark Parts PlusProgram is available only through participating Exmark

Dealers and applies only to orders submitted on this program Monday through Thursday. Part Plus service is available only in

the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States

and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday

delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery

shipments. To qualify, all Exmark Parts Plusorders must be received by Exmark by 3:00 p.m., central time. Orders must be

six (6) line items or less. Exclusions from the Exmark Parts PlusProgram are: Any wholegood or accessory in its entirety,

engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel

motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.

Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or

Second Day Air.

Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for

Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully

designed and manufactured to give you a maximum amount of dependability and years of

trouble-free operation.

OPERATOR'S MANUAL

This manual contains assembly, operating, maintenance, adjustment, and safety

instructions for your Exmark mower.

BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS

ENTIRETY.

By following the operating, maintenance, and safety instructions, you will prolong the life

of your mower, maintain its maximum efficiency, and promote safe operation.

If additional information is needed, or should you require trained mechanic service,

contact your authorized Exmark equipment dealer or distributor.

All Exmark equipment dealers and distributors are kept informed of the latest methods of

servicing and are equipped to provide prompt and efficient service in the field or at their service

stations. They carry ample stock of service parts or can secure them promptly for you from the

factory.

All Exmark parts are thoroughly tested and inspected before leaving the factory,

however, attention is required on your part if you are to obtain the fullest measure of satisfaction

and performance.

TABLE OF CONTENTS

1. SAFETY.............................................................................................PAGE

1.1 Safety Alert Symbol ........................................................................................1

1.2 Training...........................................................................................................1

1.3 Preparation ................................................................................................1 - 3

1.4 Operation...................................................................................................4 - 5

1.5 Maintenance & Storage .............................................................................5 - 6

1.6 Riding Attachments ........................................................................................6

1.7 Safety Signs ......................................................................................... ....6 - 8

2. SPECIFICATIONS

2.1 Model Number ................................................................................................9

2.2 Engine ............................................................................................................9

2.3 Fuel System.................................................................................................... 9

2.4 Safety Interlock System.................................................................................. 9

2.5 Steering/Brake Control ...................................................................................9

2.6 Transmission ..................................................................................................9

2.7 Wheel Drive System .......................................................................................9

2.8 Tires................................................................................................................9

2.9 Deck ........................................................................................................9 - 10

2.10 Dimensions..................................................................................................10

2.11 Torque Requirements.................................................................................. 10

3. ASSEMBLY INSTRUCTIONS

3.1 to 3.23 Assembly ...................................................................................10 - 15

4. OPERATION INSTRUCTIONS

4.1 Controls .................................................................................................15 - 17

4.2 Pre-Start ................................................................................................17 - 18

4.3 Operation Instructions ...........................................................................18 - 21

4.4 Transporting ................................................................................................ 21

5. MAINTENANCE & ADJUSTMENTS

5.1 Periodic Maintenance ............................................................................21 - 28

5.2 Adjustments...........................................................................................28 - 36

6. WASTE DISPOSAL

6.1 Motor Oil Disposal .........................................................................................36

7. TROUBLE SHOOTING

7.1 Mower Tracks Left or Right ..........................................................................36

7.2 Mower Cuts Unevenly ..................................................................................36

7.3 Blades Do Not Stop When Disengaged .......................................................36

7.4 Engine Will Not Start .............................................................................36 - 37

8. BELT ROUTING (MOWER DECKS) .......................................................37

9. WIRING DIAGRAM .........................................................................................38

10. HYDRAULIC DIAGRAM...............................................................................39

11. WARRANTY ............................................................................................40 - 41

- 1 -

1. SAFETY

1.1 SAFETY ALERT SYMBOL

This SAFETY ALERT SYMBOL is used both in this manual and on the machine to

identify important safety messages which must be followed to avoid accidents. This

symbol means:

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

The safety alert symbol appears above information which alerts you to unsafe actions or

situations and will be followed by the word DANGER, WARNING, or CAUTION.

DANGER: White lettering/Red background. Indicates an imminently hazardous situation

which, if not avoided, WILL result in death or serious injury.

WARNING: Black lettering/Orange background. Indicates a potentially hazardous

situation which, if not avoided, COULD result in death or serious injury.

CAUTION: Black lettering/Yellow background. Indicates a potentially hazardous

situation which, if not avoided, MAY result in minor or moderate injury.

1.2 TRAINING

1.2.1 Regard the Exmark mower as a piece of power equipment and teach this

regard to all who operate this unit.

1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the

proper use of the equipment. If the operator(s) or mechanic(s) can not read

English it is the owner’s responsibility to explain this material to them.

1.2.3 Do not allow operation of this machine by untrained personnel. Never allow

children, teenagers, or people unfamiliar with these instructions to use the

mower. Local regulations may restrict the age of the operator.

1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in

mind that the operator or user is responsible for accidents or hazards occurring

to other people or their property.

1.3 PREPARATION

1.3.1 Evaluate the terrain to determine what accessories and attachments are

needed to properly and safely perform the job. Only use accessories and

attachments approved by Exmark.

1.3.2 The use of personal protective equipment, such as (but not limited to)

protection for the eyes, ears, feet and head is recommended.

CAUTION

POTENTIAL HAZARD

♦This machine produces sound levels in excess of 85

dBA at the operator’s ear when in operation.

WHAT CAN HAPPEN

♦Exposure to sound levels of 85 dBA or above for

extended periods of time can cause hearing loss.

HOW TO AVOID THE HAZARD

♦Wear hearing protection when operating this machine.

- 2 -

1.3.3 While mowing, always wear substantial footwear and long trousers. Do not

operate equipment when barefoot or when wearing open sandals.

1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all

stones, sticks, wires, bones, and other foreign objects which may damage the

equipment or cause personal injury to the operator or bystanders.

WARNING

POTENTIAL HAZARD

♦Engine exhaust contains carbon monoxide, which is

an odorless deadly poison.

WHAT CAN HAPPEN

♦Carbon monoxide can kill you.

HOW TO AVOID THE HAZARD

♦Do not run engine indoors or in a small confined area

where dangerous carbon monoxide fumes can collect.

DANGER

POTENTIAL HAZARD

♦In certain conditions gasoline is extremely flammable

and highly explosive.

WHAT CAN HAPPEN

♦A fire or explosion from gasoline can burn you, others,

and cause property damage.

HOW TO AVOID THE HAZARD

♦DO NOT smoke while refueling, and stay away from an

open flame or where gasoline fumes may be ignited by

spark.

♦Refuel only outdoors.

♦Store gasoline in an approved container and keep it

out of the reach of children.

♦Add fuel before starting the engine. Never remove the

cap of the fuel tank or add fuel when engine is running

or when the engine is hot.

♦Never fill the fuel tank so that the gasoline level rises

above a level that is 1/2” (1.3 cm) below the bottom of

the filler neck to allow for gasoline expansion and

prevent fuel spillage.

♦If fuel is spilled, DO NOT attempt to start the engine.

Move away from the area of the spill and avoid

creating any source of ignition until fuel vapors have

dissipated.

♦Do not operate without entire exhaust system in place

and in proper working condition.

- 3 -

DANGER

POTENTIAL HAZARD

♦In certain conditions gasoline is extremely flammable

and highly explosive.

WHAT CAN HAPPEN

♦A static charge can ignite gasoline vapors. A fire or

explosion from gasoline can burn you, others, and

cause property damage.

HOW TO AVOID THE HAZARD

♦Purchase and store gasoline only in an approved

container.

♦Always place gasoline containers on the ground away

from your vehicle before filling.

♦Do not fill gasoline containers inside a vehicle or on a

truck or trailer bed because interior carpets or plastic

truck bed liners may insulate the container and slow

the loss of any static charge.

♦When practical, remove gas-powered equipment from

the truck or trailer and refuel the equipment with its

wheels on the ground.

♦If this is not possible, then refuel such equipment on a

truck or trailer from a portable container, rather than

from a gasoline dispenser nozzle.

♦If a gasoline dispenser nozzle must be used, keep the

nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete.

WARNING

POTENTIAL HAZARD

♦Gasoline vapor can collect inside enclosed trailers and

may be ignited by electrical sparks or hot

engine/exhaust components.

WHAT CAN HAPPEN

♦Explosion and fire may occur, resulting in property

damage, personal injury, and/or death.

HOW TO AVOID THE HAZARD

♦Provide adequate ventilation of any enclosed trailer to

prevent build up of gasoline vapors, especially at floor

level.

♦Refuel only outdoors, never inside an enclosed trailer.

♦Be sure all fuel tanks and gasoline storage containers

have proper caps installed to prevent spillage and

minimize vapor escaping into the trailer.

♦Do not place any equipment that is leaking gasoline in

an enclosed trailer.

- 4 -

1.4 OPERATION

Although hazard control and accident prevention are partially dependent upon the

design and configuration of the equipment, these factors are also dependent upon

the awareness, concern, prudence, and proper training of the personnel involved in

the operation, transport, maintenance, and storage of the equipment. It is essential

that all Operator Safety Mechanisms be connected and in operating condition prior

to use for mowing.

WARNING

POTENTIAL HAZARD

♦Operating engine parts, especially the muffler, become

extremely hot.

WHAT CAN HAPPEN

♦Severe burns can occur on contact.

♦Debris, such as leaves, grass, brush, etc. can catch fire.

HOW TO AVOID THE HAZARD

♦Allow engine parts, especially the muffler, to cool before

touching.

♦Remove accumulated debris from muffler and engine area.

♦Install and maintain in working order a spark arrester before

using equipment on forest-covered, grass-covered, or

brush-covered unimproved land.

WARNING

POTENTIAL HAZARD

♦Hands, feet, hair, clothing, or accessories can become

entangled in rotating parts.

WHAT CAN HAPPEN

♦Contact with rotating parts can cause traumatic amputation

or severe lacerations.

HOW TO AVOID THE HAZARD

♦Do not operate the machine without guards, shields, and

safety devices in place and working.

♦Keep hands, feet, hair, jewelry, or clothing away from

rotating parts.

1.4.1 Give complete, undivided attention to the job at hand.

1.4.2 Mow only in daylight or good artificial light, keeping away from holes and hidden

hazards. Do Not operate the mower when children or others are in the area.

1.4.3 When feasible, avoid operating the equipment in wet grass.

1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of

traction and/or control could occur. Mow across slopes with walk behind

mowers, never up and down. Loss of control and/or loss of operator’s footing

could result in a fall with an arm or leg getting under the mower or engine deck

and sustaining serious injury. Drive slower on slopes. Progressively greater

care is needed as the slope increases. DO NOT operate on slopes greater than

20 degrees. Watch for ditches, holes, rocks, dips, and rises which can cause

erratic handlebar movement and loss of footing. Keep away from drop-offs and

steep banks. Avoid sudden starts. Look down and behind you before and while

moving backwards. DO NOT mow slopes when grass is wet - slippery

conditions create hazardous footing, affect steering, and reduce traction and

braking. The operator is responsible for safe operation on slopes. See inside

back cover to determine the approximate slope angle of the area to be mowed.

- 5 -

1.4.5 Stop the blades when crossing surfaces other than grass, if mower must be

tilted for transportation, and when transporting the mower to and from the area

to be mowed.

1.4.6 Never operate the mower with defective guards, shields, or covers. Always

have safety shields, guards, switches, and other devices in place and in proper

working condition.

1.4.7 Do Not change the engine governor settings or over speed the engine. Operating

an engine at excessive speed may increase the hazard of personal injury.

1.4.8 Place speed control lever in neutral, lock drive levers in neutral, disengage

PTO, and engage park brake before starting engine.

1.4.9 Start the engine carefully with feet well away from the blades.

1.4.10 Keep hands, feet, and clothing away from rotating parts while the mower is

being operated.

1.4.11 Stop the engine and wait for all moving parts to stop. Remove plug wire(s) or

ignition key:

•Before checking, cleaning or working on the mower.

•After striking a foreign object (inspect the mower for damage and make

repairs before restarting and operating the mower).

1.4.12 Stop the engine and wait for all moving parts to stop:

•Before clearing blockages.

•Whenever you leave the mower.

•Before removing the grass catcher.

•Before refueling.

•Before making height adjustments.

1.4.13 Before stopping the engine, place the throttle control midway between the

“slow” and “fast” positions. Allow the engine to run a minimum of 15 seconds;

then stop the engine.

1.4.14 The fuel system is provided with a shut-off valve. The fuel shut-off valve is

used to shut off the fuel when:

•The machine will not be used for a few days.

•During transport to and from the job.

•When parking inside a building.

1.4.15 This mower was designed for one operator only. Keep all others away from

mower during operation.

1.4.16 Do Not mow with the grass deflector raised, removed, or altered unless there

is a grass collection system or mulch kit in place and working properly.

1.4.17 Be aware of the mower discharge and direct discharge away from others.

1.4.18 Do NOT operate the mower under the influence of alcohol or drugs.

1.4.19 Use care when approaching blind corners, shrubs, trees, or other objects that

may obscure vision.

1.5 MAINTENANCE AND STORAGE

1.5.1 For engine maintenance, follow the engine manufacture’s recommendations

precisely as stated in the engine manual.

1.5.2 Keep engine and engine area free from accumulation of grass, leaves,

excessive grease or oil, and other debris which can accumulate in these areas.

These materials can become combustible and may result in a fire.

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