Exmark FRONTRUNNER 52 Manuel

Page 1 of 5

109-4291 Rev. A

Loose Parts

Note: Use the chart below to verify that all parts have been shipped.

109-2996 Dealer Literature Pack

Part # Description Qty Use

323-9

13-2840

3296-39

3247-4

109-4492

Cap Screw, Hex 3/8-16 x 1-3/4

Key, Square

Nut, Nyloc, 3/8-16

Set Screw, 3/8-16

Washer, Special

Installing the PTO Shaft

103-1309 Warranty Registration Form 1 Fill out and return to Exmark

109-1303 Literature Pack

Part # Description Qty Use

109-4290 Manual, Operator & Parts 1 Read and view before operating machine

WARNING

POTENTIAL HAZARD

♦Operating a FrontRunner tractor without an

approved Exmark front mount attachment

increases the possibility of forward tip over.

WHAT CAN HAPPEN

♦Tip-over could cause serious injury or death.

HOW TO AVOID THE HAZARD

♦When operating a FrontRunner tractor without

an approved Exmark front mount attachment,

observe the following:

9Limit operation to minimum required to

install a different front mount attachment.

9Minimize speed and use extreme caution.

9Only operate on a flat level surface.

9Do not operate up or down a trailer ramp.

9Avoid sudden acceleration or deceleration.

Uncrate Deck

1. Remove top and sides of crate from base.

2. Remove straps securing front frame and deck to

crate.

Lowering the Discharge Chute

1. The discharge chute is shipped in the “up”

position.

2. Slightly loosen the two bolts enough to rotate

the discharge chute to the down position.

(See Figure 1)

3. Snug tighten the two bolts just enough to cause

some drag when rotating the chute.

FIGURE 1

Installing the PTO Drive Shaft

1. Cut zip ties securing drive shaft to crate.

2. Remove tape from shaft and key.

3. Insert square key on the input shaft on the

gearbox and then slide shaft into the PTO yoke

until it contacts washer. (See Figure 2)

FRONTRUNNER

52” & 60” DECK

SETUP INSTRUCTIONS

For Serial Nos. 600,000 and Highe

Page 2 of 5

109-4291 Rev. A

FIGURE 2

4. Insert bolt through yoke and secure with nyloc

nut. Bolt should be tightened to 44 ft/lbs.

5. Add loc-tite to setscrew. Insert set screw into

yoke and tighten to 18 ft/lbs.

Installing the Deck

IMPORTANT: Do not transport FrontRunner tractor

without and approved Exmark front mount

attachment.

1. Stop engine, wait for all moving parts to stop,

engage parking brake, and remove key.

2. Rotate the fold lock lever, located on the deck, in

the unlocked position. (See Figure 3)

FIGURE 3

3. On the tractor, release the two retaining pins on

hitch latches so the latches can actuate freely.

Raise the floor pan and lock in upright position.

(See Figure 4).

FIGURE 4

4. Align the front frame of the mower deck to the

Front Runner tractor lift cylinder section.

5. Manually lift up on the hitch to get the front

frame started.

6. Push the front frame towards the tractor until the

two hitch latches seat into the “secure” position.

7. Insert the hitch latch retaining pins into the hitch

pin lock. The deck is now locked onto the

tractor.

8. Reinstall key and turn switch to the “run”

position. Do not start the engine.

9. Align the cylinder rod end to the top hole of the

float link bracket and insert pin as shown in

Figure 5. Insert cotter hairpin to lock cylinder

pin into place.

FIGURE 5

10. Retract the cylinder to fold the deck upward.

Reattach weight transfer chains. It is very

important not to twist the chains. Lock the

chains onto the pin by inserting the cotter

hairpin. (See Figure 6)

Page 3 of 5

109-4291 Rev. A

FIGURE 6

11. Extend the cylinder fully until the caster wheels

contact the ground and deck is in the fully raised

position. The fold lock levers should have reset

and snapped into the “locked” position. Lower

the floor pan.

12. Connect the drive shaft by pushing back the

spring loaded collar. Align and couple drive shaft

to splined drive shaft and release collar. (See

Figure 7)

FIGURE 7

Deck Raising And Lowering

Raising the Deck to the Service Position

WARNING

POTENTIAL HAZARD

♦Incorrectly raising or lowering a mower deck

can be dangerous.

WHAT CAN HAPPEN

♦A dropped mower deck can result in a serious

injury or property damage.

HOW TO AVOID THE HAZARD

♦Always raise and lower deck on flat, dry

ground, free of any obstructions.

♦Always make sure the deck is securely

latched in the “up” or “down” position.

1. Stop engine, wait for all moving parts to stop

and turn key to “run” position. Do not start the

engine.

2. Fully extend the cylinder to unload the fold lock

levers.

3. Rotate the fold lock levers, located on each side

of the deck, to the unlocked position. (See

Figure 3)

4. Retract the cylinder and the deck will fold to

approximately 50 degrees.

WARNING

POTENTIAL HAZARD

♦Operating the mower deck in the raised

service position can be dangerous.

WHAT CAN HAPPEN

♦Engaging the PTO with a deck in the raised

position can result in a serious injury or

property damage.

HOW TO AVOID THE HAZARD

♦Always lower and lock mower deck in the

operation position before engaging the PTO.

Raising the Deck into Storage Position:

1. Stop engine, wait for all moving parts to stop,

engage parking brake, and turn key to “run”

position. Do not start the engine.

2. Flip up the floor pan and remove full float pin.

Retract the cylinder to align holes in float lock

bracket with holes in front frame. (Deck will be

at or near lowest height.) Insert into the bottom

hole of the float lock bracket (see Figure 8).

Lower the floor pan.

Page 4 of 5

109-4291 Rev. A

FIGURE 8

WARNING

POTENTIAL HAZARD

♦Folding the mower deck with the floor pan in

locked position may be dangerous.

WHAT CAN HAPPEN

♦Hooks will not automatically drop in the slots

on the front cover.

HOW TO AVOID THE HAZARD

♦Make sure the floor pan is not locked in the

upright position.

3. Fully retract cylinder. The deck will fold to an

approximate 70 degree angle.

Lowering the Deck to the Operation

Position

1. Make certain that you and any observers are

clear of the deck.

2. Raise the floor pan to the locked position as

shown in Figure 8.

3. Extend the cylinder until the front caster wheels

just touch the ground.

4. If the full fold pin was used when the deck was

folded, remove it from the float link and place it in

the storage location under the floor pan.

5. Fully extend the cylinder until it stops. Confirm

that the fold lock levers are in the locked position.

6. Retract the cylinder until the deck lowers to the

desired cut height reading shown on the height

indicator bar.

WARNING

POTENTIAL HAZARD

♦Operating mower without fold lock levers

securely latched can result in the mower deck

folding up unexpectedly.

WHAT CAN HAPPEN

♦The mower deck folding up unexpectedly can

cause serious injury.

HOW TO AVOID THE HAZARD

♦Always operate mower with fold lock levers

securely latched.

Removing the Deck

1. Stop engine, wait for all moving parts to stop,

engage parking brake, and remove key.

2. Disconnect the drive shaft by pulling back on the

spring loaded collar and pulling away from the

splined shaft (See Figure 7). Lay the drive shaft

on the ground.

3. Insert key and turn to the “run” position. Do not

start the engine.

4. Extend the cylinder until the fold lock levers are

unloaded, and then rotate them toward the tractor.

5. Retract the cylinder and partially fold the deck just

to the point where the weight transfer chains go

slack.

6. Pull out the hairpins and chain pins from the

clevis bracket. Place the pin and cotter hairpin

on the chain and set aside.

7. Lower the deck by extending the cylinder until

the deck folds down. The caster tires should

touch the ground.

8. The float link brackets will start to rotate forward

and at this point, the cylinder can be detached at

the rod end by pulling the pin out of the bracket.

Lift the cylinder out of the way and position the

rod end so that it rests on the buckle of the

height indicator bracket.

9. Remove the hitch latch pins from the hitch

brackets. Raise the hitch latch above the hole

and insert pin. The top of the hitch latch should

rest under the pin. (See Figure 9)

10. Stand in front of the deck and pull the unit away

from the tractor or back the tractor away from

the deck.

Page 5 of 5

109-4291 Rev. A

FIGURE 9

IMPORTANT: Do not transport FrontRunner tractor

without and approved Exmark front mount

attachment.

Deck Adjusting Screws

Note: The deck has been leveled at the factory, and

should not require any additional adjustment.

1. If deck adjustment is necessary, position mower

on a flat surface.

2. Stop engine, wait for all moving parts to stop,

engage parking brake and remove key.

3. Install the four (4) socket head 5/16”-18 x 1-1/4”

screws, provided in the customer literature pack,

into the deck lift arms (see Figure 10) and level

the deck as outlined in the Operator’s Manual in

Section 4.3.2.

FIGURE 10

4. Return these screws to the customer literature

pack after unit is set-up.

Note: If the screws are left in the rear lift arms they

may interfere with the belt shields when the deck is

folded.

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