Exatron 3000B Manuel utilisateur

Model 3000B - Gravity Feed

Automatic Component Handling System

User’s Manual

Version 3.0.3

June 5, 2001

Exatron, Inc.

2842 Aiello Drive

San Jose, California 95111

(408) 629-7600 Tel

(800) exa-tron Tel

(408) 629-2832 Fax

www.exatron.com

Exatron 3000B

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Exatron 3000B

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TABLE OF CONTENTS

CHAPTER 1 INTRODUCTION.................................................................................................................... 1-1

MODEL 3000B OVERVIEW...................................................................................................................................... 1-1

EXATRON SUPPORT SERVICES ................................................................................................................................1-3

Toll-Free Telephone Customer Service Line ..................................................................................................... 1-3

Standard Warranty ............................................................................................................................................. 1-3

Customer In-House Service................................................................................................................................ 1-3

Offshore Warranty Service................................................................................................................................. 1-4

The Model 3000B .............................................................................................................................................. 1-4

The Model 3010B .............................................................................................................................................. 1-5

ALSO AVAILABLE FROM EXATRON:........................................................................................................................ 1-5

The Model 2000B .............................................................................................................................................. 1-5

The Model 5000............................................................................................................................................................... 1-5

WARNING/CAUTION LABELS................................................................................................................................... 1-8

Availability of Warning Labels:......................................................................................................................... 1-8

CHAPTER 2 INSTALLATION ..................................................................................................................... 2-1

EXATRON SAFETY FEATURES ................................................................................................................................. 2-1

Electrical Hazards .............................................................................................................................................. 2-1

Compressed Air.................................................................................................................................................. 2-2

Moving Parts...................................................................................................................................................... 2-2

Overall System Safety........................................................................................................................................ 2-2

UNPACKING, ASSEMBLING...................................................................................................................................... 2-2

UNPACKING AMBIENT HANDLERS: MODEL 3000B .............................................................................. 2-2

UNPACKING THE POWER SUPPLY........................................................................................................................... 2-3

UNPACKING THE FRED/AMBIENT ASSEMBLY ..................................................................................................... 2-3

UNPACKING HOT RAIL HANDLERS: MODEL 3010B............................................................................... 2-7

UNPACKING THE POWER SUPPLY........................................................................................................................... 2-7

UNPACKING THE FRED/ENVIRONMENTAL ASSEMBLY ..................................................................................... 2-7

UNPACKING THE HOT RAIL HANDLER ASSEMBLY............................................................................................. 2-8

GENERAL OPERATING SPECIFICATIONS ................................................................................................................... 2-9

Electrical Requirements ..................................................................................................................................... 2-9

Air Requirements ............................................................................................................................................... 2-9

ENVIRONMENTAL OPERATING SPECIFICATIONS .................................................................................................... 2-10

Location ........................................................................................................................................................... 2-10

ESD Grounding................................................................................................................................................ 2-10

DUT Materials ................................................................................................................................................. 2-11

Tilt Mechanism - Table Top Mounting............................................................................................................ 2-11

POWERING UP, RUNNING DIAGNOSTICS................................................................................................................ 2-12

PRACTICE SESSION: CYCLING SAMPLE DEVICES .................................................................................................... 2-14

The Exatron Octoloader ................................................................................................................................... 2-15

CHAPTER 3 INTERFACE INFORMATION ............................................................................................. 3-1

OVERVIEW .......................................................................................................................................................... 3-1

GENERAL INTERFACE OPTIONS AND SET UP........................................................................................................... 3-2

Accessing a Handler Control Interface: ............................................................................................................. 3-2

General Interface RAM Selections:.................................................................................................................... 3-2

Interface Type: Address 00D2 ........................................................................................................................................ 3-2

Start Test Delay: Address 0097....................................................................................................................................... 3-2

Pick Up Delay: Address 00A9 ........................................................................................................................................ 3-3

Stop On Fail Y/N: Address 00AA.................................................................................................................................. 3-3

Gate Delay: Address 00AB ............................................................................................................................................. 3-3

Double Test Sort: Address 00BC.................................................................................................................................... 3-3

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Handler Binning Setup....................................................................................................................................... 3-4

I. Introduction:............................................................................................................................................................ 3-4

II. Designing Bin Assignments: ................................................................................................................................... 3-4

III. Finding Bin Assignment Data:............................................................................................................................ 3-4

IV. Storing Bin Assignments in Handler Memory:................................................................................................... 3-5

HANDLER PORT INTERFACE .................................................................................................................................... 3-9

RS-232 INTERFACES............................................................................................................................................. 3-15

RS-232 Port Options: ....................................................................................................................................... 3-15

Exatron Super................................................................................................................................................... 3-16

Laser Only Kit:................................................................................................................................................. 3-16

EXATRON RS-232:................................................................................................................................................ 3-19

BASIC HANDLER/CPU TEST CYCLE HANDSHAKE ............................................................................................. 3-20

HP RS-232: .......................................................................................................................................................... 3-22

PROGRAMMER RS-232: ........................................................................................................................................ 3-23

PROGRAMMER RS-232 TROUBLESHOOTING GUIDE .............................................................................................. 3-24

CHAPTER 4 HANDLER SET UP................................................................................................................. 4-1

OVERVIEW .............................................................................................................................................................. 4-1

CHANGE RAM ..................................................................................................................................................... 4-5

BLASTING THE RAM ................................................................................................................................................... 4-5

RAM ADDRESS LISTING ............................................................................................................................... 4-6

CHAPTER 5 HANDLER DIAGNOSTICS...................................................................................................5-1

OVERVIEW .......................................................................................................................................................... 5-1

ENTERING DIAGNOSTICS MODE ............................................................................................................... 5-1

Diagnostics Quick Reference ............................................................................................................................. 5-2

Test Site Sensors, 0 Through 7 ........................................................................................................................................ 5-6

Shuttle Position Sensors, 1 Through 8............................................................................................................................. 5-7

Tube Full Sensors, 1 Through 8 (Lead-In Sensors) ......................................................................................................... 5-8

Tube Switch, 1 Through 8................................................................................................................................................ 5-9

Solenoid Check.............................................................................................................................................................. 5-10

INTERFACE CHECK: RS-232 Check (Control Panel Check) ..................................................................................... 5-11

INTERFACE CHECK: Output Port (Output Cover LED Check).............................................................................. 5-12

INTERFACE CHECK: Input Sort Check...................................................................................................................... 5-13

ALL MOTOR CHECK: Shuttle Motor Check............................................................................................................... 5-14

ALL MOTOR CHECK: Test Site Plunger Motor “Z-Motor” Check ............................................................................ 5-15

ALL MOTOR CHECK: Octoloader Motor Check ........................................................................................................ 5-16

OCTO/INDEX CHECK: Shuttle Solenoid Check ......................................................................................................... 5-17

OCTO/INDEX CHECK: Input Sensor Check .............................................................................................................. 5-18

MODIFIED AUTOMATIC Z ADJUST FEATURE ......................................................................................................... 5-19

AUTOMATIC Z ADJUST QUICK REFERENCE........................................................................................................... 5-21

CHAPTER 6 DISPLAY DICTIONARY ....................................................................................................... 6-1

MODEL 3000B HANDLER STATUS AND ERROR MESSAGES..................................................................................... 6-1

CHAPTER 7 PREVENTIVE MAINTENANCE .......................................................................................... 7-1

OVERVIEW .............................................................................................................................................................. 7-1

GENERAL SOLENOID MAINTENANCE GUIDELINES................................................................................................... 7-8

AIR REGULATOR MAINTENANCE GUIDELINES......................................................................................................... 7-9

VACUUM GENERATOR MAINTENANCE GUIDELINES.............................................................................................. 7-12

PARTICLE INTERCONNECT CONTACT MAINTENANCE ..................................................................... 7-16

WHY CLEAN P I CONTACTS?................................................................................................................................... 7-16

P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE................................................................ 7-16

PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY:..................................................................... 7-16

ULTRASONIC P I CLEANING.................................................................................................................................... 7-17

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CHAPTER 8 DRAWINGS ............................................................................................................................. 8-1

MECHANICAL ..................................................................................................................................................... 8-1

ELECTRICAL ....................................................................................................................................................... 8-1

CHAPTER 9 REPLACEMENT PARTS ...................................................................................................... 9-1

OVERVIEW .............................................................................................................................................................. 9-1

CHAPTER 10 SUPPLEMENT ...................................................................................................................... 10-1

PARTS LISTS ..................................................................................................................................................... 10-1

Overview.......................................................................................................................................................... 10-1

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Exatron 3000B

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Chapter 1 Introduction

This user's guide provides installation, operation and maintenance information for all 3000B Series

Handlers. The EXATRON Model 3000B Handler is a tube to tube, gravity feed, eight-sort handler designed

for a wide variety of package types ~ both surface mount and through-hole technologies ~ using Snap-On

Changeover Kits to convert from one device size to another.

Model 3000B Overview

____________________________________________________________________________

EXATRON'SModel 3000B Series of automatic component handlers integrates customer-specified ambient

temperature programming/test sites, elevated temperature soak tracks and up to eight automatic device

inputs and outputs. The EXATRON Model 3000B retains the best features of the original Model 3000

(including compatibility with most older 3000 Series Changeover Kits) and incorporates many

technological advances developed from the Series 5000 Production Handling Systems. The improved

performance, reduced size, and classic flat-back bench-top style of the Model 3000B provide the ideal

solution for medium to high volume automated test and programming applications.

Blank/untested devices are loaded in tubes at the top of the handler then indexed to a test contact

mechanism. Among the standard choices, the customer may select special SMD (Surface Mount Device)

test sites which plunge the Device Under Test (DUT) up to 1.5 inches past the back of the handler to a

load board. Programming and testing take place here, using any of several types of programmers and

testers. The devices are sorted by "Pass" and "Fail" categories after each test. After testing, failed

devices are sorted into reject tubes. Devices which pass the test stage are sorted to the output tubes for

retrieval by the operator.

Many options are available for the Model 3000B Handler, most of which may be added in the field.

Available options are described in detail at the time of equipment price quote and include:

•1 Track Hot Rail

•Upgrade to Automatic Print and Apply Labeler

•High Frequency Particle Interconnect Contact Sets

•Extruded Aluminum Output Tubes

•Output Tube Guard

•"Live Bug" or "Dead Bug" Operation (Available in most cases)

•Bowl-feed Input

•Output Tape and Reel

•Free-Rolling EXATRON Dolly ("FRED")

•Opto-Isolation Interface

•Status Light Pole

•Extended Warranties

•Service Contracts

Other Options Available as Requested

The Model 3000B handler operation is constantly monitored by its STD Bus CPU. Once a device enters

the handler, it is tracked by sensors as it passes through every step until it is positively placed in the

correct output tube. If a device jam should occur, an appropriate error message will be displayed on the

handler controller's front panel microterminal. Most jams may be cleared by pressing the [RUN] or

[Clear] buttons on the front panel.

Exatron 3000B

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The handler may be operated in either of two modes: AUTO or MANUAL. MANUAL operation allows for

Handler Diagnostics sequences to be run, Handler Set-Up changes to be entered, and mechanical

adjustments to be made at the operator's convenience before, during, and after automatic Handler

operation.

AUTO operation continuously cycles devices through the handler. The handler will stop when empty but

re-start automatically when more devices are loaded. Each output tube may be filled to any pre-set

amount, with individual counters keeping track of quantities in all outputs. When an output tube fills, the

handler automatically begins to fill any other unfilled tube assigned to the sort signal received from the

tester. When all output tubes are filled, the handler will stop and a message will be displayed, such as,

ALL OUTPUTS FULL. The tube counter is automatically reset by removing the full tube and re-inserting

an empty tube. The handler will not cycle devices to outputs which have no tubes or which are full.

Additionally, a continuous subtotal count is maintained for each output, up to a total of 999,999 devices.

Sorting is accomplished by use of a stepper motor and a solenoid released shuttle. Dual positive binning

sensors keep track of the shuttle's position at all times. In the event of a sorting problem, a message will

be displayed on the handler's front panel, and the device will not be binned until the problem is corrected.

The Model 3000B Handler, like all EXATRON handlers, is guaranteed to properly bin every device even

during "power down" conditions. EXATRON has been one of the pioneers in the area of positive binning

functions. EXATRON test handling equipment meets or exceeds the standards set by MOTOROLA "Six

Sigma" binning requirements.

Model 3000B Handlers may be configured for all of the following packages:

-DIP, Dual In-Line Packages: "Live Bug" or "Dead Bug" 0.300", 0.400", 0.600", 0.900" Body Width,

8 to 48 Pins, Standard Range

4 to 64 Pins, Optional Range

0.070" or 0.100" Pitch Leads

-SOIC, Small Outline Integrated Circuits: "Live Bug" or "Dead Bug" 0.150",

-SOJ,"J" Lead Shape: 0.170", 0.210", 0.300", 0.330", 0.350", 0.450" Body Width;

0.100", 0.079", 0.050", 0.039", 0.025", 0.020" Pitch Leads

-PLCC, Plastic, Leaded Chip Carriers: 18, 20, 24, 28, 32, 44, 52, 68, 84 Pin PLCCs, "Live Bug" only.

-LCC, Leadless Chip Carriers: 18, 20, 24, 28, 32, 44, 52, 68, 84 Pad LCCs, "Live Bug" only.

-SIP; SIL, Single In-Line Packages: D-Pak, D2-Pak, D3-Pak, TO-218, TO-220, TO-247, TO-3P,

TO-3PBL, DO-214, SOT23

Custom Hybrid SIPs, Others

-TSSOP

-Small Printed Circuit Boards

- ZIP, Staggered Lead Form Single In-Line Package

-SIMM, Single In-Line Memory Modules

-Other Memory Modules

-Numerous Custom Devices

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Exatron Support Services

Toll-Free Telephone Customer Service Line

For factory technical support, call 1-800-EXA-TRON, between 8:00 A.M. and 5:00 P.M. Pacific time,

Monday through Friday. When calling, please have your EXATRON equipment close at hand, along with

the following information:

zThe exact wording of any messages that appeared on your handler display.

zA description of what happened and what you were doing when the problem occurred.

zA description of how you tried to solve the problem.

Standard Warranty

All EXATRON products are under warranty for one year from the date of purchase. EXATRON agrees to

repair any mechanical or electrical assembly, subassembly, or entire unit which fails during normal use

within its first year. The Customer agrees to follow the recommended maintenance procedure as defined

in the User's Manual.

EXATRON DOES NOT warrant test contactors. Handler test contactors are fragile and may be easily

ruined by operator abuse. EXATRON uses the finest materials available in our contactor designs.

All warranty work must be performed at the EXATRON factory or at an authorized Representative Service

location. As described on the following page, in-house service by our customers is encouraged.

EXATRON does not warrant the following:

1. Damage caused by improper packaging of equipment returned to EXATRON for repair.

2. Damage caused by the freight forwarder.

3. Damage caused by acts of God: flood, fire, earthquake, etc.

4. Damage caused by equipment connected to improper power line voltages.

5. Operator abuse.

6. Interface hardware not manufactured by EXATRON.

7. Test contactors.

8. Damage caused by equipment connected to improper air supply: contaminated with oil, water,

dirt, etc.

Customer In-House Service

Except in the case of Laser Marking Systems, EXATRON encourages customer in-house equipment

service and tries to make in-house service as easy as possible to perform. There are no "Void Warranty"

warning stickers on EXATRON handlers. EXATRON will even honor the warranty on a unit when an in-house

repair attempt leads to further damage to the unit. By using the built-in diagnostic software and diagnostic

tools, it is usually possible for the operator to isolate a problem quickly and effect a repair.

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Offshore Warranty Service

An EXATRON Handler purchased in the United States and then shipped offshore will be warranted through

EXATRON in California. Replacement parts are furnished for a period of one year from date of purchase

with the exception of replacement contactors. In most cases, it will not be necessary to return the worn

part from the offshore user location.

To receive offshore service support, the handler must be purchased through your local EXATRON

Representative or an extended warranty agreement must be purchased directly from your local EXATRON

Representative.

Please supply the following information when requesting offshore service or replacement parts:

1. The part number(s) required. If the part number is not known, photocopy the part and fax it to

EXATRON.

2. The Model number of the Handler.

3. The type of device being run by the Handler, such as: DIP, SOIC, SOJ, PLCC, LCC, SIP,

PGA, PCB, ZIP, etc.

4. The Handler's serial number.

5. The full shipping address.

6. Any special shipping or customs instructions.

7. Method of shipment, such as: Federal Express, UPS, DHL, U.S. Mail, or the name of your

chosen freight forwarder.

In most cases, faxed requests and shipment of replacement parts orders are processed within twenty-four

hours of receipt by EXATRON.

The Model 3000B

with Eight Automatic Inputs

EXATRON'Seight-tube Octoloader is an ambient automatic eight-tube loader. The standard Model 3000B

comes equipped with this octoloader which is a moving metal plate holding up to eight tubes of devices,

controlled by the handler's CPU by means of a stepper motor. The plate automatically moves both left

and right, positioning each tube of devices over the handler input track. When the input track is emptied,

the octoloader automatically searches for tubes with devices. The octoloader has a sensor mounted at its

junction with the input track. The octoloader can "see" a device jam and stop its own movement to

prevent breaking the jammed device. The octoloader also has an automatic "wiggle" jam-clearing

operation which it will implement immediately in an effort to remove the jam without operator assistance.

Model 3000B octoloaders use a Snap-On plate which is specifically fitted with tube holders for a given

device application.

All Model 3000B Handlers not intended to be used on a "FRED," (Free Rolling EXATRON Dolly) are

supplied with bench-top base plates which must be bolted directly to a bench or table top to secure the

handler. Each plate includes two sets of tilt bars which enable the handler's tilt angle to be altered for

specific applications. The tilt angle is critical for ceramic DIPs and LCCs since too much drop angle may

cause chipping of the packages.

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