EV-97 Eurostar SL Microlight Maintenance Manual GEN/EUR/04 Issue 4 3
Table of Contents
1. Introduction...............................................................................................................................5
2. Aircraft Technical Description...................................................................................................5
2.1 General..............................................................................................................................5
2.2 Dimensions – Drawings......................................................................................................5
2.3 Basic dimensions...............................................................................................................6
2.4 Weight................................................................................................................................6
2.5 Centre of Gravity................................................................................................................6
2.6 Wing...................................................................................................................................7
2.7 Horizontal Tail Unit.............................................................................................................7
2.8 Vertical Tail Unit.................................................................................................................7
2.9 Landing Gear.....................................................................................................................7
2.10 Wheels...............................................................................................................................7
2.10.1 Wheel Brakes..............................................................................................................8
2.11 Tyres..................................................................................................................................8
2.12 Cockpit...............................................................................................................................9
2.13 Additional Equipment List...................................................................................................9
2.14 Control Systems.................................................................................................................9
2.15 Flap Control .....................................................................................................................10
2.16 Elevator Trim....................................................................................................................11
2.17 Power Plant......................................................................................................................11
2.18 Engine Operational Limits................................................................................................13
2.19 Engine Mount...................................................................................................................13
2.20 Engine Cowlings ..............................................................................................................13
2.21 Fuel System.....................................................................................................................15
2.22 Cooling System................................................................................................................15
2.23 Cockpit Heating System...................................................................................................15
2.24 Ventilation........................................................................................................................16
2.25 Electrical System..............................................................................................................16
2.26 Pitot-Static System...........................................................................................................16
2.27 Galaxy Balistic Rescue System GRS 6 473 SD B2..........................................................16
2.28 Stall Warner.....................................................................................................................17
3. Aircraft Assembly and Disassembly of Major Parts.................................................................17
3.1 Wing.................................................................................................................................17
3.2 Horizontal Tail Unit (HTU)................................................................................................19
3.3 Vertical Tail Unit...............................................................................................................19
4. Inspections and Scheduled Maintenance ...............................................................................19
4.1 Pre-Flight Inspection ........................................................................................................19
4.2 Post-flight inspection........................................................................................................20
4.3 Periodic inspections.........................................................................................................20
4.3.1 Periodic inspection intervals ......................................................................................20
4.3.2 Periodic maintenance and inspection work sheets.....................................................20
4.3.3 Periodic Maintenance and Inspections......................................................................21
5. Maintenance Procedures........................................................................................................28
5.1 Rotax 912 UL engine .......................................................................................................28
5.2 Oil ....................................................................................................................................28
5.3 Oil Draining......................................................................................................................28
5.4 Oil Filter Replacement......................................................................................................28
5.5 Coolant ............................................................................................................................28
5.6 Brake System...................................................................................................................29
5.6.1 Fluid Type..................................................................................................................29
5.6.2 Brake fluid refilling .....................................................................................................29
5.6.3 Brake fluid emptying..................................................................................................29
5.6.4 Brake Pad Replacement............................................................................................29
5.6.5 Bleeding ....................................................................................................................30
5.7 Control Surface Deflection Setting ...................................................................................30
5.7.1 Aileron.......................................................................................................................32
