Eton EV3 E-MO Manuel utilisateur
SERVICE MANUAL
EV3
E-MO
E-TON POWER
E-MO
2009 by E-TON POWER TECH CO., LTD.
First edition, April 2009
All rights reserved.
Any reproduction or unauthorized use
without the written permission of
E-TON POWER TECH CO., LTD.
is expressly prohibited.
SERVICE MANUAL
IMPORTANT
This manual was produced by the E-TON POWER TECH CO., LTD., primarily for use by E-TON
dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic
in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on
E-TON vehicles should have a basic understanding of the mechanics and the techniques to repair
these types of vehicles. Repair and maintenance work attempted by anyone without this knowledge
is likely to render the vehicle unsafe and unfit for use.
E-TON POWER TECH CO., LTD., is continually striving to improve all of its models. Modifications
and significant changes in specifications or procedures will be forwarded to all authorized E-TON
dealers and will appear in future editions of this manual where applicabe.
NOTE:
Designs and specifications are subject to change without notice.
IMPORTANT INFORMATION
WARNING
NOTICE
TIP
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
Particularly important information is distinguished in this manual by the following notations:
* Product and specifications are subject to change without notice.
TABLE OF CONTENTS
SPECIFICATIONS
PERIODIC CHECKS AND
ADJUSTMENTS
CONTROLLER SYSTEM
BATTERY/ CHARGER
TROUBLESHOOTING
GENERAL INFORMATION
CHASSIS
CHK
ADJ
GEN
INFO
CHAS
ELECTRICAL SYSTEM
ELEC
–+
TRBL
SHTG
CONT
SPEC
BAT
CHA
CHAPTER 1
GENERAL INFORMATION
GENERAL INFORMATION 1-1......................................................
FRAME SERIAL NUMBER 1-1....................................................
MOTOR SERIAL NUMBER 1-1....................................................
IMPORTANT INFORMATION 1-2...................................................
REPLACEMENT PARTS 1-2......................................................
GASKETS, OIL SEALS AND O-RINGS 1-2.........................................
CHECKING THE CONNECTIONS 1-3..............................................
SPECIAL TOOLS 1-4.............................................................
IDENTIFICATION OF SCOOTER
1-1
GENERAL INFORMATION
SCOOTER IDENTIFICATION
FRAME SERIAL NUMBER
The frame serial number is stamped on the
chassis.
MOTOR SERIAL NUMBER
The serial number of the motor is stamped
on the portion of the left section of the motor
box.
TIP
The fourth to the sixth digits of these numbers
are for identifying the model; the remaining digits
constitute the production number of the unit.
TIP
Designs and specifications are subject to
change without notice.
GEN
INFO
IMPORTANT INFORMATION
1-2
IMPORTANT INFORMATION
REPLACEMENT PARTS
1. Use only genuine E-TON parts for all
replacements. Use the oil and/or grease
recommended by E-TON for assembly
and adjustment.
GASKETS, OIL SEALS AND O-RINGS
1. Replace all gaskets, seals and O-rings
when overhauling the rim. All gasket surfaces,
oil seal lips and O-rings must be cleaned.
2. Properly oil all mating parts and bearings
during reassembly. Apply grease to the oil
seal lips.
LOCK WASHERS/PLATES AND COTTER
PINS
1. Replace all lock washers/plates and cot-
ter pins after removal. Bend lock tabs along
the bolt or nut flats after the bolt or nut has
been tightened to specification.
BEARINGS AND OIL SEALS
1. Install the bearings and oil seals with
their manufacturer brands or numbers facing
outwards. (In other words, the stamped letters
should be on the side exposed to view.) When
installing oil seals, apply a light coating of
lightweight lithium base grease to the seal
lips. Put oil on the bearings when installing.
NOTICE
Do not use compressed air to spin the bea-
rings dry. This will damage the bearing surfa-
ce.
GEN
INFO
or
IMPORTANT INFORMATION
1-3
CHECKING THE CONNECTIONS
GEN
INFO
Check the leads, couplers, and connectors for
stains, rust, moisture, etc.
1. Disconnect:
•lead
•coupler
• connector
2. Check:
•lead
•coupler
• connector
Moisture Dry with an air blower.
Rust/stains Connect and disconnect sev-
eral times.
3. Check:
• all connections
Loose connection ĺ
ĺ
ĺ
Connect properly.
TIP
If the pin 1on the terminal is flattened, bend it
up.
4. Connect:
•lead
•coupler
• connector
TIP
Make sure all connections are tight.
5. Check:
• continuity (with the pocket tester)
TIP
• If there is no continuity, clean the terminals.
• When checking the wire harness, perform
steps 1 to 3.
• As a quick remedy, use a contact revitalizer
available at most part stores.
1-4
SE3200-5BA0-0FA1
SA6100-A26-0FA1
SA6100-A26-0FA2
SD4712-EGC2-0FA1
SD4711-EGC2-0FA1
Tool NO.
Tool name:
Six legs socket
Function:
To disassemble and assemble the nut
of front fork component.
Tool name / Function
Tool name:
Bearing inner puller set
Function:
To disassemble the bearing of front wheel.
8‚ 10‚ 12‚ 15‚ 17‚ 20‚ 22‚ 25‚ 30‚ 32/ mm
Tool name:
Oil seal & bearing installer set
Function:
Used for installing the bearing of the front
27, 32, 35, 40, 42, 45, 47, 48, 52, 58,
wheel and oil seal.
64/ mm
Tool name:
Tire valve driver
Function:
To disassemble and assemble an air
Double head (6.2mm& 5.4mm)
needle in the inner tube of a tire.
Tool name:
Tire lever component
Function:
To disassemble and assemble the inner
Specification:
11 inch and 15 inch.
tube of a tire.
Specification:
Specification:
Specification:
Picture
SPECIAL TOOLS
SPECIAL TOOLS
The following special tools are necessary for complete and accurate tune-up and assembly. Use
only the appropriate special tools as this will help prevent damage caused by the use of inappropriate
tools or improvised techniques.
GEN
INFO
SPECIAL TOOLS
1-5
SC9003-EGC2-0000
Tool name:
Function:
SC9004-EGC2-0000
Tool name:
Function:
SC130A-EGC2-0FG1
Tool name:
Function:
SC7200-EGC2-0FG1
Tool name:
Function:
GEN
INFO
Tool NO. Tool name / Function Picture
Motor checking tool
Testing the Hall data of motor.
Testing interface software
Testing interface connector
Only for testing driver.
Only for connecting the driver connector
and USB connector of the computer.
Instrument panel check tools
Only for testing the instrument panel
quality.
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