ETC Sensor+ CEM+ Manuel utilisateur

CEM+ Touring Rack

Retrofit Manual

Revision A

Product information and specifications subject to change.

Part Number:

7153M2300

Rev A

Released: June 2004

ETC

, Emphasis™, Expression

, Insight™, Imagine™, Focus™, Express™, Unison

Obsession

II, ETCNet2™, EDMX™, Sensor

, and WYSILink™ are either registered trademarks

or trademarks of Electronic Theatre Controls, Inc. in the United States and other countries.

Microsoft

and Windows

are registered trademarks of Microsoft Corporation in the United

States and other countries.

Introduction 1

Introduction

This manual is intended to guide ETC Service Technicians through the process of

upgrading existing Sensor®touring racks to Sensor+ touring racks with an CEM+ control

module. This manual covers SP24 and SP48 touring racks.

If you have questions about the retrofit process that are not answered in this manual, please

contact ETC Technical Services.

Please email comments about this manual to: TechComm@etcconnect.com

Warnings and Notice Conventions

These symbols are used in Sensor documentation to alert you to danger or important

information:

Americas

ETC International

Technical Services Department

3031 Pleasant View Road

Middleton, WI 53562

+1 800 775 4382

+1 608 831 4116

[email protected]

Note:

Notes are helpful hints and information that is supplemental to the main text.

CAUTION:

A Caution statement indicates situations where there may be undefined or

unwanted consequences of an action, potential for data loss or an equipment

problem.

WARNING:

A Warning statement indicates situations where damage may occur, people

may be harmed, or there are serious or dangerous consequences of an

action.

WARNING:

RISK OF ELECTRIC SHOCK! This warning statement indicates situations

where there is a risk of electric shock.

2CEM+ Sensor Rack Retrofit Manual

Safety

Please note the following safety warnings before use:

• Disconnect power from the rack(s) before all maintenance.

Overview of this Manual

Reference this manual throughout the retrofit procedure.

•Preparation, page 5 - before you open the rack.

•Remove the Old, page 5 - labeling and remove the existing equipment.

•Control Input Panel Replacement, page 6 - remove the existing control input panel from

the rear of the rack and install the new one.

•Power Termination, page 8 - install and secure the power harness adapter cable.

•Data Cabling Preparation, page 8 - install and secure the dimmer data transition

boards.

•Install the New Backplane & Make Connections, page 9 - install the new backplane and

connect and secure the data cabling.

•Change out the AF Cards (if present)), page 11 - remove the existing Advanced

Feature cards and install the new ones.

•Finish Up, page 11 - reinstall the left side of the rack.

•Verify the Retrofit, page 12 - put the dimmers back in the rack and power up the rack.

•Configure the CEM+, page 12 - put a configuration in the CEM+.

When viewing this document in electronic form (pdf file) with Adobe Acrobat Reader, blue

italicized text followed by a page number such as “Overview of this Manual, page 2” is a

link within the document. If you click on the link, it will jump to that section or topic.

WARNING:

RISK OF ELECTRIC SHOCK! Dimmer racks without an accessible power

disconnect device cannot be serviced safely.

1Unpack and Organize 3

Section 1

Unpack and Organize

The table below lists the parts and components needed to retrofit a Sensor rack up to a

Sensor+ rack with a CEM+. Each part is listed to reflect the different quantities for the

different kits and types of racks.

Parts/Components

ETC Part Number

SP48 & SP96

7153K1001

Parts Included in the Kits

Shipped Assembled

CEM+ Backplane Bracket

7150A3002 1

CEM+ Backplane 120V Port PCB Assy

7150B5203 1

CEM+ Backplane Label

7150A4005 1

Stand-off (4-40x.375 M-F 3/16-HX AL)

HW9322 6

CEM+ Backplane Short Shield

7150A3007 1

Screw (4-40X1/4 SEMS PhPHMS)

HW183 8

Shipped Assembled

CEM+ DMX & Beacon PCB Assembly

7150B5010 1

SP48/96 Tour Rack Control Panel

7153A3001 1

Panel Mount Cat5 F to F Jack (XLR case)

N2030 1

Hole Plug .375 dia 2617 Heyco

HW624 1

SCR M3x.5x4mm PhOHMS BZ

HWM1036 8

Shipped as Individual Parts

Backplane Screw (8-32X3/8 PhPHMS)

HW377 2

CEM+ Backplane 1/8” #8 screw spacer

HW9343 2

Wire tie - 4”

HW701 14

Tie-mount (sticky-back)

HW741 4

Ribbon cable clamp (sticky-back)

HW746 8

CAT5 Cable RJ45/RJ45 UTP 2FT

N4035 1

SP48/96+ Tour rack door baffle

7153A3002 1

SP48/96+ Backplane to DMX PCB data ribbon cable

7153B8001 1

CEM+ UPGRADE 16-PIN Power Cable

7150B7002 1

PCB Upgrade 16-Pin Power

7150B4009A 1

CEM+ Lower Ribbon Card Assy

7150B5006 2

CEM+ Upper Ribbon Card Assy

7150B5007 2

CEM+ Sensor Touring Rack Retrofit Manual (this manual)

7153M2300 1

Bag 12x18 3mil stat/shld flat

I1017 1

Bag 3x5 3mil Anti/stat zipper

I1019 2

Bag 6x9 2mil economy zipper

I169 1

Bag 2x3 2mil economy mini grip zipper

I195 1

Bag 4x8 2mil zipper

I199 1

Box/Rack 15-7/16 x 3-7/8 x 25-3/16

I146-3 1

4CEM+ Sensor Rack Retrofit Manual

Parts/Components

ETC Part Number SP24 SP48

Additional

Line Items

Sensor+ AF Cards (Optional)

7150B5005 24

CEM+

7150A1001 11

Required Tools

#1 Phillips screwdriver

#2 Phillips screwdriver

Diagonal wire cutter

5/16” nut driver

Permanent marker

2The Retrofit 5

Section 2

The Retrofit

Preparation

Step 1: Use Sensor Configuration Editor and a SLTA to download and save the current

Sensor configuration out of racks for later reference.

Step 2: Turn off the main breaker and disconnect all of the Cam-Lok® connectors from

the touring rack.

Step 3: Pull the modules out of the rack. Note and document the module’s

order/positioning in the rack for proper insertion and configuration later.

Step 4: Use a digital voltmeter and VERIFY that power is off by checking voltages for all

combinations between the phase bars, neutral and ground.

Step 5: Remove the rack door in front of the CEM

by pushing down on the tab in top hinged

corner.

Step 6: Remove the left side of the touring rack

(10 Phillips head screws) and set it aside.

Remove the Old

Step 1: Unscrew the dimmer output edge connectors from the backplane metal.

Step 2: Carefully feed the dimmer output ribbon cables through the backplane

individually. As you remove the ribbon cables, mark them with a permanent

marker them as illustrated above in the hexagons. There may be stickers on the

ribbon cables already, however these refer to cable length and not dimmer

outputs. They should not be used as a reference to these instructions.

Step 3: Examine each ribbon cable for any nicks or cuts due to backplane scrapes.

Step 4: Unscrew and remove the control data cable connector (J3) from the backplane

and feed it through the metal work.

Step 5: Unscrew the power edge connector (J1). Remove it from the backplane by

sliding it out of the notch in the rack and carefully pushing it through the

Note:

The order/layout of the dimmer output edge connectors is different on the CEM+

backplane.

Remove

1-Push

CEM SP48 Ribbon Cable Layout

(1-24)

(73-96)

(49-72)

(25-48)

3 4

(25-48)

(1-24)

CEM SP24 Ribbon Cable Layout

1 2

6CEM+ Sensor Rack Retrofit Manual

backplane metal. This connector will be used in the upgrade.

Step 6: Unscrew the backplane metal from the rack. (One screw in each side upper-

corner - two screws total.) Discard these screws. Replacement screws with

thread locker are provided (ETC Part# HW377).

Step 7: Push the backplane towards the back of the rack to free the backplane side tabs

Step 8: Bend the sides into the center (out of the sides of the rack).

Step 9: Slide backplane metal forward in order to

allow easier working space while

removing data terminations.

Step 10: Finish removing the old backplane

metalwork. Discard the old backplane.

Control Input Panel Replacement

Step 1: From the open left side of the rack,

remove the control data ribbon cable from

the clips inside the rack.

Step 2: Remove the tour guides on the rear of the

rack by loosening (not removing) the

three screws behind each tour guide.

Once the screws are loose, slide the tour

guide toward the center of the rack to

remove it.

Step 3: Remove the two screws that hold in the

breaker on the left side of the control

panel.

Step 4: Remove the screw on each side of the old control input panel.

Step 5: Pull the control input panel out a couple inches.

a: Unplug the beacon connector (twisted red & black wire).

b: Completely pull the panel out of the rack.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

8 8

Remove the

backplane screws

2The Retrofit 7

Step 6: Connect the data cables

to the new control input

panel.

a: Insert the Ethernet

cable in the RJ45 jack

on the rear of the

control input panel.

b: Connect the new

control data ribbon

cable connector (the

connector is keyed - the

ribbon cable will go up)

in the new control input

panel ribbon cable

header. Both ends of

the control data

ribbon cable are the

same.

c: Connect the beacon

connector to either the

first or last pair of the

beacon header (show

here).

Step 7: Feed the cables into the rack where the control input panel will go and reinstall

the breaker with the same two screws. Be sure to note the proper on/off

orientation of the breaker to the panel labeling (The new panel and the old

panel are the same).

Step 8: Install the new control input panel in the rack. Leave the screw on each end of

the panel a bit loose for the next step.

Step 9: Reinstall the tour guides (under the screw heads still in the rack) and fully tighten

the screws for each side.

Use either pair

8CEM+ Sensor Rack Retrofit Manual

Power Termination

Step 1: Clip the first wire-tie behind the existing J1 power connector to give the harness

more room to move while you work.

Step 2: Install the power adapter harness to edge connector (straight thru PCB) to old

power connector (match the wire colors)

Step 3: Secure the power connectors together with provided 4"-wire-ties. Clip wire tie

ends for neatness.

Step 4: In line with where the backplane will go and all the way back of that sheet metal,

mount a sticky-back tie wrap mount.

Step 5: Use that tie wrap mount to loosely secure the power harness to the side of the

rack. Leave the tie wrap loose enough for the power harness to slide backwards

when the backplane is installed.

Data Cabling Preparation

Step 1: Identify the different dimmer output ribbon cable transition cards. An SP24 will

only use a single upper and lower card.

Note:

There are two different types. An “upper” card and a “lower” card. The transition

card is marked for both the type and which side is up when installed.

Oh,IwishIwereanOscarMeyer®wiener...

Wire-tie the

connectors

together

The PCB is the same on

both sides, top and bottom.

Match the

wire colors

This is an “Upper”

transition board

(7150B5007)

This is an “Lower”

transition board

(7150B5006)

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