ESER EU900SA Manuel utilisateur
Reel Tape Cutter Manual
ESER EU900SA
Universal Part Number: 52474801, Rev. -
Issued 10/11
Book 1 of 1
ESER Corporation
REEL TAPE CUTTER
MODEL: EU900SA
OPERATING MANUAL
Rev 1.0
ESER Corporation
TABLE OF CONTENTS
OVERALLDIMENSION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
1
FUNCTIONALDESCRIPTION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
2
PRODUCTSAFETY‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
2
OPERATION‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
3
OperatetheScrapTapeCutter‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 3
OperatingPanel‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
3
SettingZone‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
5
SettingCycleTime‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 6
AutomaticMode‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
7
ManualMode‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
7
ADJUSTMENT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
8
Recoverfromjam‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 8
EmptytheTrashBin‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
8
MAINTENANCECONCEPT‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 9
MAINTENANCE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
10
A.RemovetheRearCover‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
11
B.RemovetheInletGuide‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
12
C.RemovetheCuttingMechanism‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
13
1.AdjusttheBeltTension‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 14
2.ReplacetheTimingBelt‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 15
3.ReplacetheBlade‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 17
4.LubricatetheHelicalGear‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 20
5.LubricatetheLMGuide‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 21
6.ReplacethePCB‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 22
7.ReplacetheMagne ticSensorController‐‐‐‐‐‐‐‐ 23
SPECIFICATIONS‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
24
WIRINGDIAGRAM
CircuitLayout‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 25
MainCircuit‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 26
ACPowerLine‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 27
SubBoard‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
28
PARTNUMBERS‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
29
MajorComponents‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
29
CuttingMechanism‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 30
1.DriveSide‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
31
2.CuttingUnit‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
32
3.IdleSide‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
‐
35
AUXILIARYPARTSWITHANEWMACHINE‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 36
ESER Corporation
400
900
220
Unit: mm
OVERALL DIMENSION
Page 1 of 36
ESER Corporation
FUNCTIONAL DESCRIPTION
The Scrap Tape Cutter is designed to cut off small pieces of reel
tape and collect them in a trash bin for ease of disposal.
This document explains important safety information, as well as
proper operation and maintenance of the unit.
PRODUCT SAFETY
•Do not put objects other than reel tape in the cutter unit.
•Use caution with long hair and when wearing loose clothing
near the cutter unit.
•Unplug the unit when performing maintenance of the
machine.
•Do not operate the machine near flammable gas.
•Do not open/disassemble the cutter unit while the machine
is operating.
•Follow all safety labels on the cutter unit.
WARNING
Page 2 of 36
ESER Corporation
OPERATION
Operate the Scrap Tape Cutter
The Scrap Tape Cutter has two modes of operation; manual
and automatic. Manual mode should only be used when trying
to cut objects that jammed the unit when it was operating in
automatic mode. This could be an indication the blade needs
replacement. Otherwise, the cutter should be used in
automatic mode.
①Main Power Switch
②Operation Control
③Emergency Stop Button
The Operating Panel
123
Page 3 of 36
ESER Corporation
OPERATION
The Operating Panel cont.
2
2Operation Control
POWER: Cutter power on and off
AUTO: Auto – Manual Mode switch
MANUAL: Cutting mechanism move manually
SETTING: Set Cutting Zone and Pause Time
ERROR DISPLAY: Indicators for Load, Time, Emergency
Page 4 of 36
ESER Corporation
Setting Zone
OPERATION
Three zones are preset at factory and select any one of the
zones or combination of zones to set desired cutting length.
There are 6 ways to specify the cutting zone as follows:
Note the zone indicator light stay lit as unit is in operation.
1. I: First zone only (Left, opposite from control panel)
2. II: Second zone only (Middle)
3. III: Third zone only (Right, control panel side)
4. I & II: combination of zones I and II; blade travels across
zone I and II, does not reach zone III.
5. II & III: combination of zones II and III; blade travels
across zone II and III, skip zone I.
6. I,II,& III: combination of all zones; blade travels entire
length of the cutter.
1. Turn power off by pushing [OFF] button at POWER.
2. Turn power on by pushing [ON] button at POWER.
3. Push [SET] button at SETTING.
4. Push [upper/lower arrow] button once at a time until the
desired zone setting is achieved, see above light setting.
Make sure the indicator light stays lit; 1 light for single
zone, multiple lights for combination of zones.
5. Push [ON] button at AUTO. Resume auto cutting.
Setting Procedure
Page 5 of 36
ESER Corporation
Setting Cycle time
OPERATION
Three pausing times are preset at factory and designated as (I)
short, (II) Medium, and (III) Long.
Note the pause time indicator light blinks as it is being set.
Setting Procedure
1. Turn power off by pushing [OFF] button at POWER.
2. Turn power on by pushing [ON] button at POWER.
3. Push [SET] button twice at SETTING. Make sure LED
indicator light blinks.
4. Push [upper/lower arrow] button once at a time to select
desired pause time setting.
5. Push [ON] button at AUTO. Resume auto cutting.
Page 6 of 36
ESER Corporation
Automatic Mode
Manual Mode
1. Rotate the Emergency Stop switch.
2. Push [ON] button at AUTO. The blade unit begins to move.
The blade continues to cycle until the collection bin is
removed or the Emergency Stop switch is pushed.
If the unit jams, the blade automatically backs up and tries
again. If the unit is still jammed after a second attempt, the
machine will stop and a buzzer will sound. The jam must be
cleared using manual mode before the unit can be returned
to operating in automatic mode.
1. Rotate the Emergency Stop switch.
2. Push and hold the Left or Right Directional Arrow button.
The unit stops once the blade reaches the limit of travel.
OPERATION
Page 7 of 36
Table des matières
