Eqss OverWatch Dingli ACE Series Manuel utilisateur

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV 1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

EQSS Model6253 –OverWatch™

Dingli ACE Series

** Failure to follow this installation manual will void warranty **

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|2 of 21|

AUTHORS:

Kieren Grogan

AUTHORISED BY:

Kieren Grogan

CHECKED BY:

Kieren Grogan

DOCUMENT ABSTRACT:

This Installation Manual details the manufacturer’s installation instructions for installing the Model6253 OverWatch™ on a

Dingli ACE series scissor lift.

PRODUCT NAME:

Model6253 OverWatch™ Operator Detection System

REFERENCE DOCUMENTS:

DO0001195 Model6253 OverWatch™ User Manual

CURRENT DOCUMENT REVISION:

1.1

REVISION INFORMATION:

•1.0 Initial Document Creation for installation on a Dingli ACE series machine

•1.1 Updated images and wire harness schematics

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|3 of 21|

Important Information

Information contained in this publication regarding this device’s applications and the like, is provided only for your

convenience and may be superseded by updates. It is your responsibility to ensure that the application or our

equipment meets with your specifications.

EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR

IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING, BUT NOT

LIMITED TO, IT’S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE.

Equipment Safety Systems disclaims all liability arising from this information and its use. Use of Equipment Safety

Systems’ products as critical components in life support systems is not authorised except with express written

approval by Equipment Safety Systems. No licenses are conveyed, implicitly or otherwise, under any Equipment Safety

Systems intellectual property rights.

This is a class A product certified to AS/NZS CISPR 22:2006. In a domestic environment this product may

cause radio interference in which case the user may be required to take adequate measures.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|4 of 21|

Table of Contents

Preparation.........................................................................................................................................................................5

Required Tools ...............................................................................................................................................................5

Installation Time ............................................................................................................................................................ 5

Installation Instructions......................................................................................................................................................6

Operator Sensor.............................................................................................................................................................6

Control Module..............................................................................................................................................................8

Post Installation Configuration .........................................................................................................................................13

Overview...................................................................................................................................................................... 13

Minimum system requirements ..................................................................................................................................13

Wi-Fi Connection & Web Page Access .........................................................................................................................13

Machine Model Selection ............................................................................................................................................14

Installation Test............................................................................................................................................................ 15

Change Model Configuration.......................................................................................................................................16

Set Date and Time........................................................................................................................................................ 17

System Settings.................................................................................................................................................................18

Polarity and Input Style................................................................................................................................................ 20

AS002208 Plug and Play Harness Drawing .......................................................................................................................21

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|5 of 21|

Preparation

Required Tools

The OverWatch™ has been designed to be fitted using basic workshop tools. Shown below is a list of tools required

to complete the installation

Item

Tool / Description

Electric Drill

Centre punch

Hammer

Side Cutters

Drill 3.2mm

Drill 5.0mm

Step Drill –up to 20mm

Metric sockets or spanners

Needle nose pliers

Screw drivers

Installation Time

The suggested time required to install the OverWatch™ is as detailed below

Task

Estimated Time (Minutes)

Drilling of all mounting holes for the various components

Mechanical assembly

Electrical assembly

Post installation system tests

Total

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|6 of 21|

Installation Instructions

Operator Sensor

Step

Description

Diagram

Remove the Joystick

controller from the metal

housing.

Drill the holes to mount the

operator sensor on the

outside of the metal housing

The position of the operator

sensor is critical, the angle of

the sensor must be at an

angle of 45 degrees, and it

must be mounted exactly as

per the corresponding

drawing.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|7 of 21|

Mount the operator sensor in

the position using the

supplied positioning wedges,

sensor guard, M4 washers,

nuts and bolts.

The orientation of the wedge

blocks is critical for the

correct positioning of the

operator sensor, make sure

that the sensor is angled,

such that it is twisted

outwards from the joystick

controller.

Route the operator sensor

cable as shown in the

diagram. Using the supplied

P-Clip to secure the cable to

the metal box.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|8 of 21|

Control Module

Step

Description

Diagram

Remove the bottom

plastic cover from the

Joystick to expose the

inside wiring and

electronics.

Remove the Buzzer, E-

Stop, and the controller

circuit board from the

plastic enclosure.

Drill a 20mm hole to run

the operator sensor M20

Gland into the plastic

joystick enclosure. The

position of the hole is

detailed as in the image. It

is recommended to use a

step drill for this hole, as it

is running through plastic

material.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|9 of 21|

Use a fine metal pick to

clean the area shown in

the red circles on the

adjacent image to allow

access to the pins. This

process removes the

conformal coating on the

PCB and allows electrical

access to the drive,

elevate and horn

connections on the circuit

board.

Use a fine pair of side

cutters to trim down the

signal pins. These

connections must be

trimmed to be as flat as

possible so that the spring

pin from the plug and play

board can make suitable

contact with the terminal

Trim down the Elevate

signal pin. This pin is

located as displayed in the

image. Using a fine pair of

side cutters make sure

that the pin is trimmed

flat.

EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: support@eqss.com.au

Dingli ACE Series

Installation Manual

REV1.1

14/09/2022

Model6253 OverWatch™Installation Manual

Document # DO001488

|10 of 21|

7.0

Trim down the Drive

signal pin. This pin is

located as displayed in the

adjacent image. Using a

fine pair of side cutters

make sure that the pin is

trimmed flat.

8.0

Trim down the two Horn

signal pins. These pins are

located as displayed in the

adjacent image. Using a

fine pair of side cutters

make sure that the pins

are trimmed flat.

9.0

Locate the AS002208 Plug

and play loom from the

OverWatch Kit. This

assembly consists of a

wire harness and a small

circuit board with gold

plated spring pins. The

circuit board sits on top,

of the joystick circuit

board and the signal

connections are made by

the spring-loaded gold

pins.

Ce manuel convient aux modèles suivants

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