Empire Comfort Systems VFD32FB0L-2 Guide de démarrage rapide

Page 1

UNIVERSAL FIREBOX FOR

ALL VENT-FREE LOG SETS

MODELS

VFD32FB0L-2 VFD36FB0L-2 VFD42FB0L-2

VFD32FB2CL-2 VFD36FB2CL-2 VFD42FB2CL-2

VFD32FB2DL-2 VFD36FB2DL-2 VFD42FB2DL-2

VFD32FB2ML-4 VFD36FB2ML-4 VFD42FB2ML-4

VFD32FB0F-2 VFD36FB0F-2 VFD42FB0F-2

VFD32FB2CF-2 VFD36FB2CF-2 VFD42FB2CF-2

VFD32FB2DF-2 VFD36FB2DF-2 VFD42FB2DF-2

VFD32FB2MF-4 VFD36FB2MF-4 VFD42FB2MF-4

INSTALLATION INSTRUCTIONS

AND OWNER'S MANUAL

Deluxe Vent-Free Universal Fireboxes

DO NOT ATTEMPT TO MODIFY OR ALTER THE

CONSTRUCTION OF THE FIREBOX OR ITS COMPO-

NENTS. ANY MODIFICATION OR ALTERATION OF

CONSTRUCTION MAY VOID THE WARRANTY OF

THIS FIREBOX.

CHILDREN AND ADULTS SHOULD BE ALERTED TO

THE HAZARDS OF HIGH SURFACE TEMPERATURE

AND SHOULD STAY AWAY TO AVOID BURNS OR

CLOTHING IGNITION.

YOUNG CHILDREN SHOULD BE CAREFULLY SU-

PERVISED WHEN THEY ARE IN THE SAME ROOM

AS THE FIREBOX.

ANSI Z21.91 Ventless Fireplace Enclosures for Gas Fired

Decorative Type Unvented Room Heaters

— Donotstoreorusegasolineorotherammablevapors

and liquids in the vicinity of this or any other appli-

ance.

— WHAT TO DO IF YOU SMELL GAS

 • Donottrytolightanyappliance.

 • Donottouchanyelectricalswitch;donotuseany

phoneinyourbuilding.

 • Immediatelycallyourgassupplierfromaneigh-

bor’s phone. Follow the gas supplier’s instruc-

tions.

 • Ifyoucannotreachyourgassupplier,callthere

department.

— Installationandservicemustbeperformedbyaquali-

edinstaller,serviceagencyorthegassupplier.

WARNING: If the information in these instructions are

notfollowedexactly,areorexplosionmayresultcaus-

ingpropertydamage,personalinjuryorlossoflife.

Carefullyreviewtheinstructionssuppliedwiththedecorative

typeunventedroomheaterfortheminimumreplacesize

requirement.

DO NOT INSTALL A VENT-FREE LOG SET IN THIS

FIREBOX, UNLESSTHIS FIREBOX MEETS THE

MINIMUM DIMENSIONS REQUIRED FOR THE

INSTALLATION.

WARNING:Improperinstallation,adjustment,alteration,

serviceormaintenancecancauseinjuryorpropertydamage.

Refer to this manual. For assistance or additional informa-

tion,consultaqualiedinstaller,serviceagencyorthegas

supplier.

FOR USE ONLY WITH A LISTED GAS-FIRED

UNVENTED DECORATIVE ROOM HEATER NOT TO

EXCEED40,000BTU/H.

DO NOT BUILD A WOOD FIRE.

Installer: Leavethismanualwiththeappliance.

Consumer: Retain this manual for future reference.

GAS-FIRED

EMPIRE

Comfort Systems

25476-3-1011Page 2

SECTION PAGE

Important Safety Information.................................................................................................3

Introduction ............................................................................................................................3

Clearances .......................................................................................................................... 4-5

Firebox Installation Instructions......................................................................................... 6-8

Installing Hood................................................................................................................... 8-9

Gas Line Connection .............................................................................................................9

Optional Fresh Air Kit Installation Instructions ............................................................. 10-12

Optional Single Speed Blower Installations Instructions............................................... 13-15

Junction Box Wiring Installation Instructions......................................................................16

Maintenance .........................................................................................................................16

Parts List .............................................................................................................................17

Parts View.............................................................................................................................18

Accessories..................................................................................................................... 19-20

Master Parts Distributor List ................................................................................................21

How To Order Repair Parts ..................................................................................................21

Appliance Service History.............................................................................................. 22-23

TABLE OF CONTENTS

25476-3-1011 Page 3

The installation must conform with local codes or, in

theabsenceoflocalcodes,withtheNationalFuelGas

Code,ANSIZ223.1(latestedition)andtotheNational

electricalCode,ANSI/NFPA70(latestedition).

NOTE:Installationandrepairshouldbedonebyaquali-

edserviceperson.Theapplianceshouldbeinspected

beforeuseandatleastannuallybyaqualiedservice

person.Morefrequentcleaningmayberequireddueto

excessivelintfromcarpeting,beddingmaterial,etc.It

isimperativethatcontrolcompartment, burners and

circulating air passageways of the appliance be kept

clean.

Any safety screen or guard removed for servicing an

appliancemustbereplacedpriortooperatingtheap-

pliance.Provideadequatecombustionandventilation

air.

TheowofcombustionandventilationairMUSTNOT

beobstructed.

Provide adequate clearance around air openings into

the combustion chamber and adequate accessibility

clearance for servicing and proper operation. NEVER

obstructthefrontopeningoftheappliance.

This Empire Comfort Systems, Inc. rebox and its

componentshavebeentestedandwilloperatesafelywhen

installed in accordance with this installation manual.

Readallinstructionsbeforestartinginstallation,then

follow these instructions carefully during installation

tomaximizereboxbenetandsafety.Reporttoyour

dealer any parts damaged in shipment.

The Empire ComfortSystems, Inc. warranty will be

voidedby,andEmpireComfortSystems,Inc.disclaims

anyresponsibilityforthefollowingactions:

- Installationofanydamagedrebox.

- Modicationofthereboxoranyofthecomponents

parts thereof.

- Installation other than as instructed by Empire

ComfortSystems,Inc.

- Installation and/or use of any component part or

accessorynotapprovedbyEmpireComfortSystems,

Inc. in combination or assembly with a Empire

ComfortSystems,Inc.rebox,notwithstandingany

independenttestinglaboratoryorotherthirdparty

approval of such component part or accessory.

Anysuchactionmaycreateapossiblerehazard.

Consultyourlocalbuildingcodes.

FireboxScreen.

Thereboxscreenmustbeinplacewhenthereboxis

operating.

Instructions to Installer

1. Installer must leave instruction manual with owner after

installation.

2. Installer must have owner ll out and mail warranty card

suppliedwithrebox.

3. Installer should show owner how to start and operate log set

thatisinstalledintorebox.

Important

All correspondence should refer to complete Model Number,

Serial Number.

Notice:Duringinitialringofthisreboxwithalogsetinstalled,its

paint will bake out, and smoke will occur. To prevent triggering of

smoke alarms, ventilate the room in which the unit is installed.

QualiedInstallingAgency

Installation and replacement of gas piping, gas utilization

equipment or accessories and repair and servicing of equipment

shallbeperformedonlybyaqualiedagency.Theterm"qualied

agency" means any individual, rm, corporation or company

which either in person or through a representative is engaged in

and is responsible for (a) the installation or replacement of gas

piping or (b) the connection, installation, repair or servicing of

equipment, who is experienced in such work, familiar with all

precautions required and has complied with all the requirements

of the authority having jurisdiction.

State of Massachusetts: The installation must be made by

a licensed plumber or gas tter in the Commonwealth of

Massachusetts. The state of Massachusetts requires that a

exible appliance connector cannot exceed three feet in

length.

Sellersofunventedpropaneornaturalgas-redsupplemental

room heaters shall provide to each purchaser a copy of 527

CMR 30 upon sale of the unit.

In the State of Massachusetts, unvented propane and natural

gas-redspaceheatersshallbeprohibitedinbedroomsand

bathrooms.

The installation must conform with local codes or, in the absence

of local codes, with the National Fuel Gas Code, ANSI Z223.1/

NFPA 54.*

*Available from the American National Standards Institute, Inc., 11 West

42nd St., New York, N.Y. 10036.

IMPORTANT SAFETY INFORMATION

INTRODUCTION

25476-3-1011Page 4

STAND OFF

2 X 4

HEADER

COMBUSTIBLE

FINISHED WALL

OR MANTEL

FINISHED WITH TRIM KITOR

NON-COMBUSTIBLE MATERIAL

AS DESIRED.

STAND OFF

2 X 4

HEADER

COMBUSTIBLE

FINISHED WALL

OR MANTEL

FINISHED WITH TRIM KITOR

NON-COMBUSTIBLE MATERIAL

AS DESIRED.

SidewallClearances:Theclearancefromtheinsideoftherebox

to perpendicular combustible side wall should not be less than

6".See Figure 1.

FireboxSideandBackClearances:Thereboxoutercasingside

andbackangesarezeroclearancetocombustibles.

Top Framing and Finishing: Combustible framing may rest on

topofstandoffs.Combustiblenishingmaterialsmayextend

to the top standoff screws on the front edge of the outer wrap.

See Figure 2.

CLEARANCES

45°

6”

3”

MAX.

PERPENDICULAR

SIDE WALL

FRONT FACE (SIDE)

FIREBOX

(TOP VIEW)

COMBUSTIBLE

MATERIALS ALLOWED

IN SHADED AREAS

Figure 1

Figure 2a - Louvered Models

Figure2b-FlushModels

25476-3-1011 Page 5

Ceiling Clearances:Theceilingheightshouldnotbelessthan42"

from the top of the hood. SeeFigures3aand3b.

Mantel Clearances: Ventfreereboxmodelsmustusethehood

supplied with the rebox, or one of the optional hood kits

available for each model. If a combustible mantel is installed,

it must meet the clearance requirements detailed below.

Grate Clearance: The minimum clearance between the front legs

ofthegrateandfrontedgeofthereboxis2".

Leaveatleast36"clearancefromthefrontoftherebox.

Clearancestocombustibles

Figure3a-MantelClearanceswithStandardHood Figure3b-MantelClearanceswithOptionalExtendedHood

CLEARANCES

MANTEL

HOOD

13”

10”

12”

MAX

42”

MIN.

(CEILING TO

TOP OF HOOD)

8”

MIN.

FIREBOX

FACE

84”

MIN.

(CEILING TO FLOOR)

CEILING

COMBUSTIBLES

ALLOWED

3/8” COMBUSTIBLE

CLEARANCE REQUIRED

FROM TOPEDGE

OF FIREBOX

10”

18 1/2”

8”

16 1/2”

6 ½”

14 1/2”

5”

12 1/2”

3 ½”

10 1/2”

2”

9”

3/4”

21”

0”

MANTEL

EXTENDED HOOD

(VB4H SERIES)

16 ”½

10”

12”

MAX

42”

MIN.

(CEILING TO

TOP OF HOOD)

8”

MIN.

FIREBOX

FACE

84”

MIN.

(CEILING TO FLOOR)

CEILING

COMBUSTIBLES

ALLOWED

3/8” COMBUSTIBLE

CLEARANCE REQUIRED

FROM TOP EDGE

OF FIREBOX

10”

22”

8”

20”

6 ½”

18”

5”

16”

3 ½”

14 ”½

2”½

24 ½”

0”

25476-3-1011Page 6

DeluxeVent-FreeFireboxFramingDimensions(ininches)

"A" "B" "C"

Model Framing Height Framing Width Framing Depth

VFD32FB 361/8" 35" 17"

VFD36FB 381/8" 40" 193/8"

VFD42FB 381/8" 44" 193/8"

Attention:Add3-3/4"to"A"Dimensionwhenusingushmantelbase.

FramingdimensionAincludesathreeinchclearanceforstandoffsonrebox.

Any vent-free Gas Log Heater must be “For use with approved

ANSI Z21.11.2 unvented room heater.”

Follow and complete the installation instructions of the gas log set

andtherequirementsofthisrebox.

Checkallttingsforleaksbeforelightingthegaslogset.

In planning the installation for the rebox, it is necessary to

determine where the unit is to be installed and whether optional

accessories are desired. Gas supply piping should also be planned

at this time.

Agasshutoffmustbeinthisline.

Thereboxcanbemountedonanyofthesesurfaces:

1. Aathardcombustibleornon-combustiblesurface.

2. A raised platform of combustible or non-combustible

material.

3. Recessedintotheoorasillustratedby Figure 4(ushface),

and Figure 5 (louvered models).

4. Supportedunderall(4)cornersofthereboxsothatcontact

is made on all four perimeter edges on the bottom of the unit

(Example: Four (4) concrete masonry blocks).

If the firebox is installed directly on carpeting, tile or other

combustiblematerialotherthanwoodooring,itshouldbeinstalled

on a metal or wood panel extending the full width and depth of

the unit.

At this point, you should have decided what components to include

inyourinstallation,andwherethereboxistobelocated.Ifthis

has not been done, stop and consult your dealer for assistance with

this planning.

Planning Your Installation

Please note that the optional BVA1 Fresh Air kit available for use

with the Vent Free Firebox must be installed at the time of the initial

installation. Refer to pages 10, 11 and 12 for detailed instructions

for the air kit.

Accessory kits such as the FBB5 Blower kit, Trim kits, Mantles,

Full Cabinet Mantels, plus other Decorative Frame, Hood, and

Dooraccessorykitsmaybeinstalledafterthereboxissecured

to the framed opening.

Refer to the instructions provided with each of the optional

accessory kits for proper installation and operation.

FireboxFraming

Firebox framing can be built before or after the rebox is set

in place. Framing should be positioned to accommodate wall

coveringandreboxfacingmaterial.Thereboxframingshould

be constructed of 2 x 4 lumber or heavier. The framing headers may

restonthetopofthereboxstandoffs.RefertoFigures6and7

forreboxframingdimensions.

Figure 4

Figure 5

Figure 6

FIREBOX INSTALLATION INSTRUCTIONS

NON-COMBUSTIBLE

FINISHING MATERIAL

TO FIREBOX OPENING

FLUSH FACE

FIREBOX

MODELS

COMBUSTIBLE MATERIALS ALLOWED

LOUVERED

FIREBOX

MODELS

COMBUSTIBLE MATERIALS ALLOWED

25476-3-1011 Page 7

Figure7

Firebox Dimensions

FIREBOX INSTALLATION INSTRUCTIONS (continued)

DELUXE

REFERENCE

LETTER

LOUVERED FLUSH

VFD32 VFD36 VFD42 VFD32 VFD36 VFD42

A355/8" 375/8" 375/8" 355/8" 375/8" 375/8"

B341/2" 391/2" 431/2" 341/2" 391/2" 431/2"

C177/16" 1913/16" 1913/16" 177/16" 1913/16" 1913/16"

D29" 33" 37" 29" 33" 37"

E33" 35" 35" 33" 35" 35"

F31" 36" 40" 31" 36" 40"

G223/8" 243/8" 243/8" 223/8" 243/8" 243/8"

H11/4" 11/4" 11/4" 61/8" 61/8" 61/8"

I311/2" 331/2" 331/2" 289/16" 309/16" 309/16"

J83/8" 83/8" 83/8" 83/8" 83/8" 83/8"

K53/4" 53/4" 53/4" 53/4" 53/4" 53/4"

L3113/16" 363/16" 383/16" 3113/16" 363/16" 383/16"

M633/8" 723/8" 763/8" 633/8" 723/8" 763/8"

N211/16" 211/16" 211/16" 211/16" 211/16" 211/16"

O89/16" 89/16" 89/16" 89/16" 89/16" 89/16"

GIA

DELUXE

LOUVERED

GIA

DELUXE

FLUSH

25476-3-1011Page 8

LocatingFirebox

Placereboxinframingopening.Usethefour(4)framingbrackets

providedonthereboxtoattachreboxtoframing.Differenthole

locationscanbeusedfornishingmaterialswiththicknessesof

3/8",1/2"and3/4".Attachthesematerialswithscrewsprovided,

two (2) per framing bracket. See Figure 8.

Framingbracketsshouldtdirectlyagainstframingmaterial.Use

at least one (1) nail per bracket to secure in place.

Checksquarenessofthereboxpriortosecuringtoframedopening.

See Figure 9.

Figure 8

Ablackhoodthatisfurnishedwitheachrebox(oroptionalhood)

MUSTbeinstalledbeforethereboxisused.Failuretodosomay

create a possible re hazard. The hood is located behind upper

louver,orinsidethereboxonushfaceunits.Ifbrass,stainless

steel, or hammered pewter hoods are desired, they can be purchased

as an option. Attachment is the same as the standard black hood.

Flush Face Models

1. Onushfacemodels,loosenthetwoscrews(A)holdingrebox

toptofacepanel,thenslidethehoodangebetweentherebox

top and face panel and re-tighten the screws.

2. Install one (1) screw at each end of the hood as shown (C).

Louvered Models

1. If you have a louvered model, remove upper louver.

2. Placethetophoodangeontopoftherebox,theninstallthree

screwsthroughthereboxtopfrombelowandscrewintothe

pilotholesinthehoodange(B).

3. Install one (1) screw at each end of the hood as shown (C).

4. Re-install louver.

Caution: The hood must be installed prior to operation of appliance.

See Figure 10

Flush Face Models

Figure 10

FIREBOX OPENING

CHECK TO SEE

THAT BOX IS SQUARE

PRIOR TO ATTACHING TO

FRAMING

Figure 9

FIREBOX INSTALLATION INSTRUCTIONS (continued)

INSTALLING HOOD

INNER FIREBOX TOP

Louvered Models

ATTACH (4)

FRAMING BRACKETS

TO SIDES OF FIREBOX

PRIOR TO INSTALLING

UNIT TO FRAMED OPENING

ACAC

25476-3-1011 Page 9

Thereboxisdesignedtoaccepta3/8-inchgaslineforanapproved

vent-freegaslogset.Havethelineinstalledbyaqualiedservice

person in accordance with all building codes. Consult local building

codes to properly size the gas supply line leading to the 3/8-inch

hook-up at the unit. The state of Massachusetts requires that a

exibleapplianceconnectorcannotexceedthreefeetinlength.

Gasaccessholesareprovided onbothsidesoftherebox.See

Figure 11. On models with refractory brick panels installed,

carefully remove the knockout in the refractory brick panel using

a large standard screwdriver and hammer. First, place screwdriver

in groove next to plug and pry sideways to pop out main plug.

Then remove the remaining concrete in hole with gentle tapping

with ball peen hammer and/or screwdriver. A masonry drill and

bit may also be used to create a clean hole for the gas line to pass

through. See Figure 12.

When installing optional ceramic ber side panels into rebox,

laypanelonaatsurface.Removethegaslineknockout(round

depression) in the appropriate side panel using a drill or utility

knife.

Afterthebrickpanelknockoutisremoved,thereboxwrapmay

have a round metal knockout that must be removed also. Use a

screwdriver to punch out the metal knockout.

Check gas type. Use only the gas type indicated on the gas log

set rating plate. If the gas listed on the plate is not your type of

gas supply, DO NOT INSTALL. Contact your dealer for proper

model.

AlwaysuseanexternalregulatorforallLPreboxestoreducethe

supplytankpressuretoamaximumof14"w.c.Thisisinaddition

totheregulatorttedtothelogset.

WARNING: CONNECTION DIRECTLY TO AN

UNREGULATED L.P. TANK CAN CAUSE EXPLOSION.

InstallonlyaANSIZ21.11.2vent-freelogsetintothisrebox.

Figure 11

ExtendedHoods

Ifyournon-combustiblefacingmaterialisover1"inthicknessthatwillbeusedtonishthisrebox,anextendedhoodisavailablethat

willextendout2"fartheroutintotheroom.Contactyourlocaldealerfordetails.

Finishing

Alljoints(top,bottomandsides),wherethewallordecorativefacingmaterialmeetsthereboxsurroundshouldbesealedwithanon-

combustible material.

Hearthextensionsarerecommended,butnotrequiredforthesereboxes.

VB4H32BL Standard Black VB4H36BL Standard Black VB4H42BL Standard Black

VB4H32BR Polished Brass VB4H36BR Polished Brass VB4H42BR Polished Brass

VB4H32SS Stainless Steel VB4H36SS Stainless Steel VB4H42SS Stainless Steel

VB4H32HP Hammered Pewter VB4H36HP Hammered Pewter VB4H42HP Hammered Pewter

CeramicFiberPanel

INSTALLING HOOD (continued)

GAS LINE CONNECTION

RefactoryBrickPanel

Figure 12

GAS ACCESS HOLES

25476-3-1011Page 10

OPTIONAL FRESH AIR KIT INSTALLATION INSTRUCTIONS

FOR DELUXE AND PREMIUM FIREBOXES

4. Next, with the vise grip attached, feed the long control rod

through the small rectangular opening at the left side of the

reboxface.Carefullypositiontherodandbracketsothat

thebracketcanbesecuredtotheinsideopeningoftherebox

with two screws. See Figure 16. Do not remove vise grips at

this time.

5. Working from the side cutout opening, place the slightly

opened air door assembly into the cutout opening as shown

in Figure17.

6. While holding the door assembly in your left hand, grasp the

vise grip (attached to the long control rod). Rotate and move

The optional BVA1 Fresh Air Kit is designed to introduce outside

airtothereplaceorreboxasdesired.

Itmustbeinstalledpriorto,oratthetimeofreplaceorrebox

installation to framing.

The Fresh Air kit must be installed prior to the installation of wall-

boardorothernishingmaterialsaroundtheunit.

Tools needed: Gloves, Metal snips, Vise-Grip, ¼” Nut Driver,

Standard Screwdriver

Caution: Sharp edges

Air Door Installation for Vent Free Firebox Models:

VFD(32,36,42)FB

1. Begin by removing the rectangular cutout located on the left

sideoftherebox.Useglovesandsheetmetalsnipstocre-

ate the opening for the Air Door assembly to install into. See

Figures 13 and 14.

2. Movethelefthandcurtainscreentothecenteroftherebox

opening.

3. Grasp the long control rod lever with control bracket (items 7

and 8 in Fresh Air Kit Parts List) securely with a vise grips

as shown in Figure 15.

Figure 13

Figure 15

Figure 16

Figure17

Figure 14

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