EMGA SANTOS 18 Manuel du propriétaire

10-LITRE DOUGH MIXER No. 18

OPERATING AND SERVICING MANUAL

IMPORTANT: documents in this manual to be kept carefully:

• “CE” DECLARATION OF COMPLIANCE

• GUARANTEE CERTIFICATE

*408.015

Model No. 18



408015 en ma 2010.12 1/20

98 118 US 3.4 - 12 2010 2 / 20 www.santos.fr

CONTENTS

“CE” DECLARATION OF COMPLIANCE..................................................................................4

IMPORTANT SAFEGUARDS ........................................................................................................5

INSTALLATION AND HANDLING.................................................................................................5

IMPROPER USE .............................................................................................................................5

ELECTRICAL CONNECTION........................................................................................................6

COMMISSIONING..........................................................................................................................6

RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE..........................................6

YOUR No. 18 DOUGH MIXER.......................................................................................................7

DESCRIPTION OF THE MACHINE ..............................................................................................7

OPERATION OF THE MACHINE ................................................................................................8

START-UP .......................................................................................................................................8

Assembly and preparation ...........................................................................................................8

OPERATION....................................................................................................................................8

Adjust the brake so that the dough mixing proceeds correctly: ......................................................8

STOPPING OF THE MACHINE.....................................................................................................8

FRENCH BREAD............................................................................................................................9

CLEANING......................................................................................................................................9

SAFETY SYSTEMS / MAINTENANCE......................................................................................10

MOTOR OVERLOAD SAFETY SYSTEM......................................................................................10

TOOL ACCESS SAFETY SYSTEM................................................................................................10

MAINTENANCE............................................................................................................................11

Spare parts: ................................................................................................................................11

TROUBLE-SHOOTING.................................................................................................................12

The machine does not start ........................................................................................................12

The machine stops at an overload..............................................................................................12

The motor makes noise..............................................................................................................12

The bowl does not rotate............................................................................................................12

The bowl rotates too fast............................................................................................................12

The machine stops while mixing...............................................................................................12

Flour falls out of the bowl..........................................................................................................13

TECHNICAL CHARACTERISTICS OF THE MACHINE.......................................................14

TECHNICAL CHARACTERISTICS...............................................................................................14

408015 en ma 2010.12 2/20

98 118 US 3.4 - 12 2010 3 / 20 www.santos.fr

ELECTRICAL WIRING DIAGRAMS.............................................................................................15

Wiring diagram 100-120V~ 50/60Hz ............................................................................................15

Wiring diagram 220-240V~ 50/60Hz ...........................................................................................16

Component identification table

....................................................................................................17

Figures .......................................................................................................................................18

WARRANTY CERTIFICATE

.....................................................................................................20

APPLIANCE IDENTIFICATION PLATE

................................................................................20

408015 en ma 2010.12 3/20

98 118 US 3.4 - 12 2010 4 / 20 www.santos.fr

“CE” DECLARATION OF COMPLIANCE

SANTOS SAS - 140-150, Av. Roger SALENGRO 69120 VAULX-EN-VELIN (LYON)

FRANCE

declares that the appliance intended for the professional market described below:

Description: DOUGH MIXERS

Type number: 18

complies with:

xthe statutory provisions defined in appendix 1 of the European "machines" directive

n°2006/42/CE and the national legislation transposing it

xthe statutory provisions of the following European directives and regulations:

oN° 2006/95/CE (low voltage directive)

oN° 2004/108/CE (EMC directive)

oNo. 2002/95/CE (RoHS directive)

oNo. 2002/96/CE (WEEE directive)

oN° 1935/2004/CE (regulation) relating to materials and articles intended to

come into contact with foodstuffs

Harmonised European standards used to give presumption of conformity with the essential

requirements of the above-mentioned directives:

xNF EN 453+A1: 2010, Food processing machinery – DOUGH MIXERS - Safety

and hygiene requirements.

This European standard is a type-C standard as defined in EN ISO 12100. When the provisions of

this type-C standard differ from those stated in the type-A or B standards, the provisions of the type-

C standard override the provisions of the other standards. This standard provides the means to

comply with the requirements of the "machines" directive n°2006/42/CE, (see appendix ZA)

xNF EN ISO 12100 -1 and 2:2004: Safety of machinery - General principles for

design

xNF EN 60204-1: 2006 : Safety of machinery - Electrical equipment of machines-

General requirements

xNF EN 1672-2: 2005, Food processing machinery – Basic concepts – Hygiene

requirements

Drawn up in VAULX-EN-VELIN on: 01/01/2010

Signatory’s position: CHIEF EXECUTIVE OFFICER

Signatory’s name: Aurélien FOUQUET

Signature:

408015 en ma 2010.12 4/20

98 118 US 3.4 - 12 2010 5 / 20 www.santos.fr

IMPORTANT SAFEGUARDS

When using, cleaning or maintaining the machine, always follow these instructions:

Read all instructions

INSTALLATION AND HANDLING

Just one person is required for handling the appliance. For ease of use, it is recommended

that the machine is placed on a table or work surface so a to have the control panel in

front of you (recommended height: 90 cm, to be adapted to suit the user).

CAUTION:

For any handling operation, including unpacking of the machine, do

not hold or lift the machine by the protective cover (1). (fig. A)

CAUTION:

Check that the cover (1) is in the closed position before plugging the power

cord (10) into the mains socket (fig. C).

IMPROPER USE

This machine is exclusively meant to be used by qualified personnel in the context of a

professional job and NOT in the context of private work.

Any use of the machine which does not observe the instructions in this manual must be

considered as unsuitable and thus dangerous.

1. Do not use this machine for mixing anything other than foodstuffs.

2. Do not use this machine for mixing frozen products.

3. Do not overload the machine beyond the limits of its bowl capacity,

i.e. 2.5 kg of flour plus 1.5 kg of water (4 kg of stiff dough).

4. Cleaning with a water jet or under pressure is not allowed.

5. For electrocution risk protection reasons, never plunge the base

into water or any other liquid.

6. Unplug the appliance before carrying out any work on it: cleaning,

maintenance or repair.

Note: To facilitate understanding of the following paragraph, consult the diagrams

located at the end of the manual.

These photographs and images are given as an example and are non-contractual. Santos

reserves the right to change them at any moment.

7. The use of spare parts other than certified SANTOS original parts is

prohibited.

408015 en ma 2010.12 5/20

98 118 US 3.4 - 12 2010 6 / 20 www.santos.fr

ELECTRICAL CONNECTION

xThe electric power supply for the machine is available in 2 single-phase voltages:

1. 110-120 V 50/60 Hz: Model 18V1

2. 220-240 V 50/60 Hz: Model 18

Line protection: the machine should be connected to a standard 2-pole + earth electric

socket. The system should be fitted with an RCD and a fuse rated at 16A. The appliance

must be earthed (fig. B).

CARE:

xBefore connecting the machine, check that the mains electrical voltage is the same

as the voltage for your appliance. Its value is shown:

¾either on the identification plate (11) under the machine.

¾or on the identification plate on the last page of this manual.

xIf the power cable (10) is damaged, it should be replaced by a special assembly

available from approved SANTOS dealers or from SANTOS.

COMMISSIONING

Carefully clean the parts entering into contact with the foodstuffs (fig. B).

xClean the protective cover (1), the bowl (3) and the mixing fork (7) using a non-

abrasive sponge and a standard washing liquid.

RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE

This equipment is marked with the selective sorting symbol relating to

wastes from electrical and electronic equipment. It signifies that this product

should be taken over by a selective collection system conforming to the

Guideline 2002/96/EC (WEEE) – part Professional Equipment – so that it

can be either recycled or dismantled in order to reduce any impact on the

environment.

For more information, please contact your Retailer or the SANTOS.

For eliminating or recycling components of equipment, please contact a specialized

company or contact SANTOS.

The electronic products not undergoing a selective sorting are potentially dangerous for

the environment.

The damaging materials should be eliminated or recycled according to the regulations in

force.

408015 en ma 2010.12 6/20

98 118 US 3.4 - 12 2010 7 / 20 www.santos.fr

YOUR No. 18 DOUGH MIXER

xThis sturdily built cast aluminium dough mixer with a stainless steel bowl and mixing

fork and a polycarbonate protective cover is designed for professional use: HOTELS,

RESTAURANTS, COMMUNITIES, PIZZERIAS, BAKERIES, MANUFACTURERS

OF DIETING PRODUCTS, etc.

xThe dough mixer is particularly suitable for preparing stiff dough such as that used

for bread, tart bases and pizzas. Its bowl has a capacity of 10 litres and can be used

for preparing 4 kg of stiff dough (2.5 kg of flour). DO NOT overload the mixer with a

quantity of more than 4 kg !

xThe No. 18 dough mixer is ideal for preparing all types of pastries, minces, etc.

xDuring operation, the tool rotates at constant speed and rotation of the bowl is

ensured by mixing of the dough. A brake adjustable by a knob (5) can be used to set

the rotation speed of the bowl during mixing.

DESCRIPTION OF THE MACHINE

1. Tilting protective cover (1) (fig. B)

2. Lock pin (2) for tilting of the reduction gear (6) and fork assembly, after the two

screws (4) have been loosened.

3. Two screws for locking the reduction gear and fork (7) assembly.

4. On/Off luminous switch (13) operating without voltage with a manually reset thermal

circuit breaker.

5. Brake adjusting knob (5) to set the bowl rotation speed.

408015 en ma 2010.12 7/20

98 118 US 3.4 - 12 2010 8 / 20 www.santos.fr

OPERATION OF THE MACHINE

START-UP

Assembly and preparation

(fig. B)

1. The protective cover (1) is hinged.

The lower position is the work position.

The upper position gives complete access to the bowl and fork. In this position:

2. The reduction gear (6)is fitted around the motor shaft; the reduction gear is

tightened by the 2 screws (4). The stable positions are ensured by a pin (4).

3. Installation of the bowl (3): (fig. D) The bowl rotates freely around the base pin

and can be removed by raising it (first raise the cover (1), the reduction gear (6) and

the fork (7))

4. Installation of the fork (7): (fig. E) protective cover (1) raised, reduction gear (6)

up, install the fork (7) so that the bayonets are aligned with the fork groove.

OPERATION

1. Switch on the power by plugging the power cord (10) into the mains.

2. Place the fork (7) on the reduction gear output shaft (align the bayonet with the

groove.

3. Swivel the reduction gear (6) and align it with its lower position (fork in the bowl).

4. Lock and fasten the reduction gear by the screws (4).

5. Fill the bowl (3) with the necessary ingredients (see the counter-indications).

6. Lower the protective cover (1).

7. Actuate the On/Off switch (13) to begin the dough mixing.

8. The bowl is not driven by the motor and it is advisable to help it to turn by hand until

all the flour is wet.

Adjust the brake so that the dough mixing proceeds correctly:

xIf the bowl is too free, it turns too fast and the fork tends to make a hole in the

dough instead of mixing it. Tighten the brake (5)

xIf the bowl is too tight it turns too slowly and the dough tends to climb to the

top of the fork. Loosen the brake (5)

When the dough is mixed, loosen the two screws (4), raise the fork and remove it if

necessary.

The bowl is removed from its pin and can be easily transported.

408015 en ma 2010.12 8/20

98 118 US 3.4 - 12 2010 9 / 20 www.santos.fr

1. actuating the On/Off switch (13),

2. or raising the protective cover (1),

3. or unplugging the power cord (10) from the mains.

FRENCH BREAD

To mix 4 kg of stiff dough, use: 2.5 kg of baker's flour, 1.5 l of water (60 % of the weight of

the flour), 45 g of salt (30 g per litre of water), 45 g of baker's yeast (30 g per litre of

water).

Very important: the temperature of the water, in normal ambient conditions, must be about

14 °C. Use warmer water if the ambient temperature is lower (e.g. for an ambient

temperature of 5°C, use water at 30°C).

Slowly mix the flour, the water and the yeast; knead for 10 to 12 min. Add the salt only 3

minutes before the end: the dough obtained must be "STIFF" (about 24°C after mixing).

Allow the dough to rest after mixing for about 30 minutes minimum.

Shape your loaves and allow them to rise for about 2 hours.

For baking, use an appropriate oven and load at 220°C.

The duration of the baking will be 1 hour per kg of bread (20 min. for a 300 g baguette).

CLEANING

IMPORTANT:

xIn all cases, stop the machine and unplug its power cord (10).

It is advisable to clean the machine as soon as the mixing is completed.

Cleaning will be easier before the foodstuffs dry in the bowl (3), on the protective cover

(1) or on the mixing fork (7).

The base (8) should be cleaned with a damp sponge and then dried.

STOPPING OF THE MACHINE

The machine is stopped by:

408015 en ma 2010.12 9/20

98 118 US 3.4 - 12 2010 10 / 20 www.santos.fr

SAFETY SYSTEMS / MAINTENANCE

MOTOR OVERLOAD SAFETY SYSTEM

The On/Off switch (13) switches automatically to « 0 ».

REMARKS: Mixing dough requires heavy work from the motor. It is thus normal for the

motor to heat up. It has been designed for the purpose. It is however protected by a

thermal circuit-breaker built into the On/Off switch (13). Should there be an overload or

jamming, for example, this circuit-breaker will trip.

In this case, remove the cause of the trouble and allow the motor to cool, wait for a few

moments for automatic resetting of the circuit breaker then operate the On/Off switch

to start the motor.

If the problem persists, switch off the machine (unplug the power cord from the mains (10))

and call a technician of the maintenance department or contact an approved SANTOS

retailer.

TOOL ACCESS SAFETY SYSTEM

The machine can start only if the protective cover (1) is lowered.

xthe opening of the cover (1) stops the machine and all its moving parts.

xInterruption of the power supply stops the machine.

Restarting of the machine requires a fresh action on the switch (13).

For safety reasons, it is prohibited to insert a finger or part of one's hand into the opening

for adding ingredients (Fig. F).

408015 en ma 2010.12 10/20

Table des matières

Autres manuels EMGA Mixer

EMGA

EMGA Dynamic Master MX 91-410 Manuel utilisateur

Manuels Mixer populaires d'autres marques

Bosch

Bosch GRW 9 Manuel utilisateur

MULTIQUIP

MULTIQUIP Whiteman WM45E Mode d’emploi

KitchenAid

KitchenAid KSM7581BZ0 Guide rapide

Jay-Lor

Jay-Lor 5050 Manuel utilisateur

Sunbeam

Sunbeam FPSBSM210X Manuel utilisateur

MULTIQUIP

MULTIQUIP Whiteman MC94S Mode d’emploi

Thinky

Thinky ARE-250 Manuel utilisateur

Midas

Midas XL4 Manuel utilisateur

bianco

bianco PURO 4 Manuel utilisateur

Paso

Paso DAG9200 Manuel utilisateur

Sima

Sima SFX-9A Manuel utilisateur

better chef

better chef IM-815WC Instructions d'installation

ALLEN & HEATH

ALLEN & HEATH GR1 Manuel utilisateur

Lacor

Lacor 69083 Fiche technique

M-Audio

M-Audio Midiman SAM Manuel utilisateur

Buffalo

Buffalo CP921 Manuel utilisateur

Pentair

Pentair HYPRO Cleanload 3376-0870 Instructions de fonctionnement

Cuisinart

Cuisinart SM50WHE Manuel utilisateur