Emerson FB1200 Guide rapide

Safe Use Instructions –Emerson FB1200

Part D301769X012

September 2018

Remote Automation Solutions

Safe Use Instructions:

Emerson FB1200 Flow Computer

Safe Use Instructions

Anleitung zur sicheren Verwendung

Consignes de sécurité

Instruções para uso seguro

安全使用说明

Istruzioni per l’uso sicuro

Instructies voor veilig gebruik

Instrucciones para un uso seguro

Safe Use Instructions –Emerson FB1200

Part D301769X012

September 2018

Safe Use Instructions –Emerson FB1200 Flow Computer

Part D301769X012

September 2018

Remote Automation Solutions

Emerson FB1200 Flow Computer

Figure 1. Emerson FB1200 Label (Flameproof)

Use this safe use instructions (SUI) document with the

Emerson FB1200 Flow Computer Instruction Manual (part

D301782X012). For full cautions and descriptions of

installation and troubleshooting procedures, refer to this

manual. If you require training for this product, contact

your local sales office.

The Emerson FB1200 Flow Computer (or “FB1200”) with

ATEX approval may be ordered with any of the optional

communications or I/O modules listed in the product data

sheet Emerson FB1200 Flow Computer (part

D301790X012).

Figure 2. Emerson FB1200 Label (Non-sparking)

Declaration of Conformity

Hereby, Remote Automation Solutions declares that the

Emerson FB1200 Flow Computers are in compliance with

the essential requirements and other relevant provisions

of European Directives 2014/30/EU (EMC), and

2014/34/EU (ATEX).

Safe Use Instructions –Emerson FB1200 Flow Computer

Part D301769X012

September 2018

2 www.Emerson.com/RemoteAutomation

Specific Conditions of Use

Lead acid battery and solar power options are not for use

in ATEX applications.

▪

▪‐

▪Table 1 for replacement parts.

▪

‐

▪Table 1 for replacement parts.

Table 1. Replacement Parts

Replacement Part

Kit Number

Field Replacement

Guide document

number

End Caps

(aluminum only)

399122-01-0 and

399123016-KIT

D301814X012

HMI Module

Display Assembly

399379-01-0,

621627011-KIT,

399380-01-0,

621627020-KIT

D301816X012

CPU Board

399134018-KIT

D301802X012

Termination Board

and Terminal Block

399185-01-1,

400216010-KIT,

395791014-KIT,

395803000-KIT

D301820X012

6-Channel I/O

Expansion Board

400215-01-0

D301842X012

Sensor Assembly

Variable Kit

Number

D301842X012

Coin Cell Battery

395620-03-1

D301854X012

Specifications

POWER

Operating Range: 5.7 Vdc to 30 Vdc (10W max power).

ENCLOSURE

Housing and Caps: Die-cast painted aluminum or

optional stainless steel.

ENVIRONMENTAL

Operating Temperature:

Flameproof (Ex db): –40C to +80C.

Non-sparking (Ex nA): –40C to +80C.

Storage Temp.: –40C to +85C.

Operating Humidity: 5-95% non-condensing per IEC

60068-2-3.

WEIGHT

6,75 Kg (14.9 lb): Aluminum housing with MVS coplanar

flange sensor

4,22 Kg (9.3 lb): Aluminum housing without sensor

13,27 Kg (29.5 lb): Stainless steel housing with MVS

coplanar flange sensor

APPROVALS

Evaluated to the following European Standards(EMC):

EN 61326-2-3-2013 (Immunity)

EN 61326-1-2013 (Emissions)

Immunity

EN 61000-4-2 (Electro Static Discharge)

EN 61000-4-3 (Radiated Immunity)

EN 61000-4-4 (Fast Transients)

EN 61000-4-5 (Surges)

EN 61000-4-6 (Conducted RF)

EN 61000-4-8 (Power Frequency Magnetic Field)

EN 61000-4-17 (Voltage Ripple)

EN 61000-4-29 (Voltage Dips and Interrupts)

Evaluated to the following Approval Standards:

Directive 2014/34/EU

EN 60079-0:2012+A11:2013

EN 60079-1:2014

EN 60079-15:2010

Evaluated to the following Standards(IEC):

IEC 60079-0 (2011), 6th Edition

IEC 60079-1 (2014), 7th Edition

IEC 60079-15 (2010), 4th Edition

Product Markings for Hazardous Locations:

Ex db IIB T4 Gb (–40°C ≤Tamb≤+80°C),

II 2 G

Cert. No. DEMKO 15 ATEX 1349X

Ex nA IIC T4 Gc (–40°C ≤Tamb≤+80°C),

II 3 G.

Cert. No. DEMKO 15 ATEX 1367X

Safe Use Instructions –Emerson FB1200 Flow Computer

Part D301769X012

September 2018

www.Emerson.com/RemoteAutomation 3

DANGER

When installing units in a hazardous area, make sure all

installation components selected are labeled for use in

such areas. Installation and maintenance must be

performed only when the area is known to be non-

hazardous. Installation or maintenance in a hazardous

area could result in personal injury or property damage.

Always turn off the power to the FB1200 before you

attempt any type of wiring. Wiring of powered

equipment could result in personal injury or property

damage.

To avoid circuit damage when working

inside the unit, use appropriate electrostatic discharge

precautions, such as wearing a grounded wrist strap.

Check the input power polarity before connecting power

to the FB1200. Wiring of powered equipment could result

in personal injury or property damage.

The following tools are required for installation,

maintenance, and troubleshooting:

▪Personal computer running Microsoft®Windows®7

Professional or Windows 8.1 Pro, or Windows 10 Pro

and Emerson Field Tools configuration software

(providing FBxConnect™).

▪#1 and #2 Phillips (cross-head) screwdrivers.

▪3 mm (1/8-inch) flat-head screwdriver.

▪Torque wrench.

▪14 mm (9/16-inch) and 10 mm (3/8-inch) hexagonal

wrenches.

Unpacking

You receive the FB1200 in a box. Remove it from the box.

Examine the packing list carefully to ensure you have all

components.

Installation

1. Find a suitable location for the FB1200. When

selecting an installation site, be sure to check all

clearances. The FB1200 housing is designed to

withstand a variety of inclement conditions. The

optional LCD should be visible and accessible for the

on-site operator.

Figure 3. Front View of the FB1200

(with optional LCD and optional MSV sensor)

Figure 4. Side View of the FB1200

Figure 5. Top View of the FB1200

2. The FB1200 mounts either directly to a manifold on

the pipeline or indirectly on a two-inch pipe or pole.

See Figures 6 and 7.

Safe Use Instructions –Emerson FB1200 Flow Computer

Part D301769X012

September 2018

4 www.Emerson.com/RemoteAutomation

Figure 6. FB1200 using Coplanar Mount

Figure 7. FB1200 on Pipe Mount

Grounding

Remove the front and rear covers of the FB1200 as

detailed in either Chapter 2 of the Emerson FB1200 Flow

Computer Instruction Manual (part D301782X012) or in

the Emerson FB1200 Flow Computer Quick Start Guide

(part D301786X012). Store the covers in a secure

location.

If your company has no specific grounding

requirements, install the FB1200 as a “floating”

(unconnected to ground) system using the ground lug

and routing the ground wire through one of the conduit

fittings. Otherwise, follow your company’s specific

grounding practices. However, if you are making a

connection between a grounded device and an EIA-232

(RS-232) port, ground the FB1200’s power supply.

If you must ground the equipment, observe the

following guidelines:

▪When the equipment uses a DC voltage source,

the grounding system must terminate at the

service disconnect. All equipment grounding

conductors–including wire or conduit carrying the

power supply conductors–must provide an

uninterrupted electrical path to the service

disconnect.

▪Improper grounding or poor grounding practices

can often cause problems, such as introducing

ground loops into the system. Properly grounding

the FB1200 helps to reduce the effects of electrical

noise on the unit’s operation and protects against

lightning. Install a surge protection device at the

service disconnect on DC voltage source systems

to protect the installed equipment against

lightning and power surges.

▪Ensure that the flow computer’s ground is

separate from the cathodic protection ground.

▪The grounding installation method for the FB1200

depends on whether the pipeline has cathodic

protection. On pipelines with cathodic protection,

electrically isolate the FB1200 from the pipeline. All

earth grounds must have an earth-to-ground rod or

grid impedance of 25 ohms or less, as measured with

a ground system tester.

Wiring to Power

Review the power wiring descriptions in Chapter 2 of the

Emerson FB1200 Flow Computer Instruction Manual (part

D301782X012). Wire the FB1200 through the conduit

fittings on the side of the housing. The terminal blocks

accept 2mm in diameter/3mm2or smaller wiring. To

connect the wire to the removable block compression

terminals:

▪Bare the end (6mm maximum) of the wire.

▪Insert the bared end of the wire into the clamp

beneath the termination screw.

▪Tighten the screw.

Expose a minimum of bare wire to prevent short circuits.

Allow some slack when making connections to prevent

strain.

Verify the hook-up polarity is correct.

To make DC power supply connections:

▪Optionally, install a surge protection device at the

service disconnect.

▪Install a fuse at the input power source.

▪Remove the terminal block connector from the

socket.

▪Insert each bare wire end into its appropriate

connector and secure the wire (see Figures 8 and 9).

▪Plug the terminal block connector back into the

socket.

Safe Use Instructions –Emerson FB1200 Flow Computer

Part D301769X012

September 2018

www.Emerson.com/RemoteAutomation 5

Figure 8. Wiring to DC Power Supply (with Optional I/O)

Figure 9. Wiring to DC Power Supply (without Optional I/O)

Wiring to Communications & I/O

Connect the wiring to the terminal blocks on the I/O and

communications modules. Refer to either Section 2.13 in

Chapter 2 of the Emerson FB1200 Flow Computer

Instruction Manual (part D301782X012) or the Emerson

FB1200 Flow Computer Quick Start Guide (part

D301786X012) for wiring schematics and

explanations.

Once you have wired the communications and I/O,

replace the front and rear covers of the FB1200.

Powering Up the FB1200

DANGER

Do not attempt to connect power or disconnect power

from the unit in a hazardous area. Ensure the area is

non-hazardous. Failure to do so could result in an

explosion.

To start up the FB1200, apply power.

When you turn power on, the backlight on the HMI

module lights for about 5 seconds, then turns off. During

this time the database begins to initialize. After about 45

seconds the backlight on the HMI turns on again and starts

to display live data.

Periodically inspect the wiring for signs of

deterioration.

Configuring the FB1200

You must install Emerson’s Field Tools configuration

software (which includes FBxConnect™) on your PC to

configure the FB1200 for use. Refer to the Emerson

FB1200 Flow Computer Quick Start Guide (part

D301786X012) for instructions on installing and using

this software.

Resetting the FB1200

If you are experiencing problems that appear to be

software related, try resetting the FB1200. Refer to the

Service and Troubleshooting chapter of the Emerson

FB1200 Flow Computer Instruction Manual (part

D301782X012) for specific instructions.

Note: You lose all configuration and log data with a

reset. If possible, make a backup of

configuration and log data before attempting

any type of reset.

Replacing Parts in the FB1200

Refer to Table 1 for a list of user-serviceable parts and their

respective Field Replacement Guides.

Returning the FB1200

If you are experiencing problems that appear to be

hardware-related, verify the wiring. If you still experience

problems, contact your local sales office for return

authorization. To return the device:

1. Back up all configuration and data before removing

the device from process. Then remove power from

the device and remove all external wiring.

2. Uninstall the device.

3. Place the device into a box safe for shipping or

storage.

Safe Use Instructions –Emerson FB1200 Flow Computer

Part D301769X012

September 2018

For customer service and technical support,

visit www.Emerson.com/SupportNet.

Global Headquarters,

North America, and Latin America:

Emerson Automation Solutions

Remote Automation Solutions

6005 Rogerdale Road

Houston, TX 77072 U.S.A.

T +1 281 879 2699 | F +1 281 988 4445

www.Emerson.com/RemoteAutomation

This publication is for informational purposes only. While every effort has been made to ensure

accuracy, this publication shall not be read to include any warranty or guarantee, express or

implied, including as regards the products or services described or their use or applicability.

Remote Automation Solutions (RAS) reserves the right to modify or improve the designs or

specifications of its products at any time without notice. All sales are governed by RAS terms

and conditions which are available upon request. RAS accepts no responsibility for proper

selection, use or maintenance of any product, which remains solely with the purchaser and/or

end-user.

Europe:

Emerson Automation Solutions

Remote Automation Solutions

Unit 8, Waterfront Business Park

Dudley Road, Brierley Hill

Dudley DY5 1LX UK

T +44 1384 487200 | F +44 1384 487258

Middle East/Africa:

Emerson Automation Solutions

Remote Automation Solutions

Emerson FZE

P.O. Box 17033

Jebel Ali Free Zone –South 2

Dubai U.A.E.

T +971 4 8118100 | F +971 4 8865465

Asia-Pacific:

Emerson Automation Solutions

Remote Automation Solutions

1 Pandan Crescent

Singapore 128461

T +65 6777 8211| F +65 6777 0947

Remote Automation Solutions

Anleitung zur sicheren Verwendung –Emerson FB1200

Dok.-Nr. D301769X012

September 2018

Remote Automation Solutions

Emerson FB1200 Flow Computer

Abbildung 1. Emerson FB1200 Typenschild

(druckfeste Kapselung)

Diese Anleitung zur sicheren Verwendung ergänzt die

Betriebsanleitung für den Emerson FB1200 Flow Computer

(Dok.-Nr. D301782X012). In diesem Handbuch finden Sie

ausführliche Warnungen, eine Installationsanleitung und

Verfahren zur Problemlösung. Sollten Sie für dieses

Produkt eine Schulung benötigen, wenden Sie sich bitte

an Ihr örtliches Vertriebsbüro.

Der Emerson FB2200 Flow Computer (oder „FB1200“) mit

ATEX-Zulassung kann mit einem der optionalen

Kommunikations- oder E/A-Module bestellt werden, die

auf dem Produktdatenblatt des Emerson FB1200 Flow

Computers (Dok.-Nr. D301790X012) aufgeführt sind.

Abbildung 2. Emerson FB1200 Typenschild (funkenfrei)

Konformitätserklärung

Remote Automation Solutions erklärt hiermit, dass die

Emerson FB1200 Flow Computer den grundlegenden

Anforderungen und anderen relevanten Vorschriften der

EU-Richtlinien 2014/30/EU (EMV) und 2014/34/EU (ATEX)

entsprechen.

Anleitung zur sicheren Verwendung –Emerson FB1200

Dok.-Nr. D301769X012

September 2018

2 www.Emerson.com/RemoteAutomation

Spezielle Voraussetzungen für die Verwendung

Lithiumbatterien, Bleisäurebatterien und Solarenergie-

optionen sind nicht für ATEX-Anwendungen bestimmt.

Druckfeste Kapselung:

▪

Wenden Sie sich bei Wartungs- oder Reparaturanliegen,

die über die Routinewartung des Durchflusscomputers

FB1200 hinausgehen, an Ihren autorisierten Vertriebs-

und Kundendienstpartner. Nehme Sie keine

Änderungen an den feuerfesten Gelenken des

Durchflusscomputers FB1200 vor und bauen Sie sie

nicht auseinander.

▪

Die mit den Durchflusscomputern FB1200 gelieferten

skalierbaren Druckmessumformer enthalten eine

dünnwandige Membran. Bei der Installation, Wartung

und Verwendung müssen die

Umgebungsbedingungen, denen die Membran

ausgesetzt ist, beachtet werden. Halten Sie sich an die

Wartungs- und Installationsanweisungen des

Herstellers, um die Sicherheit während der

Gerätelebensdauer zu gewährleisten.

▪

Für Ersatzteile siehe Tabelle 1.

Funkenfrei:

▪

Treffen Sie Vorbereitungen, damit die Nennspannung

im Falle einer kurzzeitigen Störung 140 % der

Spitzennennspannung nicht überschreitet.

▪

In Übereinstimmung mit Tabelle 13 aus

EN 60079-0:2012+A11:2013 und IEC 60079-0, 6.

Ausgabe, wurden basierend auf Gruppe-II-Werten für

geringes Risiko mechanischer Gefährdung

Schlagprüfungen auf dem Display durchgeführt.

Bringen Sie Durchflusscomputer so an, dass die

Displays einem geringen Schlagrisiko ausgesetzt sind.

▪

Für Ersatzteile siehe Tabelle 1.

Tabelle 1. Ersatzteile

Ersatzteil

Teilesatznummer

Feldersatzanleitung-

Dokumentnummer

Endkappen

(nur Aluminium)

399122-01-0 and

399123016-KIT

D301814X012

HMI-Modul-

Bedieninterface

399379-01-0,

621627011-KIT,

399380-01-0,

621627020-KIT

D301816X012

CPU-Platine

399134018-KIT

D301802X012

Anschlussplatine und

Anschlussklemmenblock

399185-01-1,

400216010-KIT,

395791014-KIT,

395803000-KIT

D301820X012

6-Kanal-Erweiterungs-

E/A-Platine

400215-01-0

D301842X012

Sensorbaugruppe

Variablensatznummer

D301842X012

Knopfzellenbatterie

395620-03-1

D301854X012

Technische Daten

SPANNUNGSVERSORGUNG

Betriebsbereich: 5,7 VDC bis 30 VDC (10W max. Strom).

GEHÄUSE

Gehäuse undDeckel: Druckguss-Aluminium oder

optional Edelstahl.

UMGEBUNGSBEDINGUNGEN

Betriebstemperatur:

Druckfeste Kapselung(Ex db): –40 C bis+80C.

Funkenfrei (Ex nA): –40 C bis+80C.

Lagertemperatur: –40 C bis+85C.

Betriebsluftfeuchtigkeit:5 - 95 % nicht kondensierend

gemäß IEC 60068-2-3.

GEWICHT

6,75 Kg (14.9 lb): Aluminiumgehäuse mitMVS-Coplanar-

Flansch-Sensor

4,22Kg(9.3lb): Aluminiumgehäuse ohneSensor

13,27 Kg (29.5 lb): Edelstahlgehäuse mit MVS-Coplanar-

Flansch-Sensor

ZULASSUNGEN

Bewertet gemäß folgenden europäischen Normen (EMV):

EN 61326-2-3-2013 (Immunität)

EN 61326-1-2013(Emissionen)

Immunität

EN 61000-4-2 (elektrostatische Entladung)

EN 61000-4-3(Störstrahlungsimmunität)

EN 61000-4-4(SchnelleTransienten)

EN 61000-4-5(Stoßspannungen)

EN 61000-4-6(Geleitete RF)

EN 61000-4-8 (Magnetfeld bei Nennfrequenz)

EN 61000-4-17(Spannungswelligkeit)

EN 61000-4-29(Spannungseinbrücheund

Unterbrechungen)

Bewertet gemäß den folgenden Zulassungsstandards:

Richtlinie2014/34/EU

EN 60079-0:2012+A11:2013

EN 60079-1:2014

EN 60079-15:2010

Bewertet gemäß den folgenden Standards(IEC):

IEC 60079-0 (2011), 6.Ausgabe

IEC60079-1 (2014), 7.Ausgabe

IEC 60079-15 (2010), 4.Ausgabe

Produktkennzeichnungen für Gefahrenbereiche:

Ex db IIB T4Gb (–40 °C ≤ Tamb≤ +80 °C)

II 2 G

Zert. Nr. DEMKO 15 ATEX 1349X

Ex nA IIC T4 Gc (–40 °C ≤ Tamb≤ +80 °C)

II 3G

Zert. Nr. DEMKO 15 ATEX 1367X

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