Elliott SpeedCut SCT78 Manuel
www.elliott-tool.com
Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation
SpeedCut
Models SCT78 & SCT98
Operating and Maintenance Instructions
Table Of Contents
Introduction .......................................................................................................... 4
Safety Instructions................................................................................................ 5
Uncrating & Hookup............................................................................................. 7
SpeedCut Overview ............................................................................................. 8
Recommended Spares Kit Components ........................................................... 10
Installation of Accessories.................................................................................. 11
Bundle Setup Instructions.................................................................................. 16
Operating Instructions........................................................................................ 17
Blade Information ............................................................................................... 20
General Information............................................................................................ 21
Notes on Sawing ................................................................................................ 22
Troubleshooting.................................................................................................. 24
Maintenance Instructions ................................................................................... 31
Adjustment & Repair .......................................................................................... 34
Technical Drawings ............................................................................................ 36
Technical Information ......................................................................................... 37
Know Your Responsibility................................................................................... 38
Warranty ............................................................................................................. 39
4 SpeedCut
Introduction
Thank you for purchasing this Elliott product. More than 100 years of experience have been employed
in the design and manufacture of our products, representing the highest standard of quality, value and
durability. Elliott tools have proven themselves in thousands of hours of trouble free eld operation.
If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors.
If this is a repeat purchase, you can rest assured that the same value you have received in the past
will continue with all of your purchases, now and in the future.
The Elliott SpeedCut has been designed for cutting tube bundles and shells in the following
types of equipment:
Heat Exchangers
Condensers
Chillers
Feedwater Heaters
If you have any questions regarding this product, manual or operating instructions,
please contact Elliott for immediate service.
Elliott Tool Technologies, Ltd.
1760 Tuttle Avenue
Dayton OH 45403
United States
Phone: +1 (937) 253 6133
Phone: +1 (800) 332 0447
Fax: +1 (937) 253 9189
Email: [email protected]
Web: www.elliott-tool.com
SpeedCut 5
WARNING
!
Safety Instructions
Read and save all instructions. Before use, be sure everyone that will operate this machine reads
and understands this manual, as well as any labels packaged with or attached to the machine.
WARNING
!
When using electric tools, certain
safety precautions are required to
reduce the risk of electrical shock
and personal injury.
To reduce the risk of injury, always
unplug your machine before performing
any maintenance. Never disassemble
the machine or try to do any wiring
on the electrical system. Contact Elliott
for all repairs.
WARNING
!
BLADE HAZARD:
Keep hands clear
while operating.
Lock out power
while servicing.
WARNING
!
EYE HAZARD:
Wear protective
glasses.
WARNING
!
NOISE HAZARD:
Wear approved ear
protection in this area.
WARNING
!
ELECTRIC HAZARD:
Use the proper
lockout and tagout
procedures before
servicing machine.
WARNING
!
TRIP HAZARD:
Be alert.
Watch your step.
6 SpeedCut
Safety Instructions (cont.)
Read all safety and operating instructions contained in this manual prior to use of the machine.
Failure to follow all instructions listed below may result in electrical shock, re and/or serious injury.
• Do not operate this machine while tired, distracted, under the inuence of drugs or alcohol
or on medication that causes decreased control.
• Do not use machine in wet conditions. Keep work area clean and well lit.
• Do not force a machine or attachment to do a job or operate at a speed it was not
designed for.
• Check for misalignment, binding of moving parts, improper mounting, broken parts or any
other conditions that may affect operation before use. Inspect all fasteners for tightness to
ensure there are no loose nuts or bolts that may inhibit operation. Do not use a damaged
machine. Repair or replace any defective parts prior to use of the machine.
• Use proper accessories and use Elliott accessories only. For all repairs, insist on only
identical replacement parts.
• Always use properly grounded electrical outlets, and if using an extension cord, make sure
that it is of the proper size for the electrical load and it is equipped with a ground wire and
ground plug. See “Installation” on page 7 and “Electrical Systems” on page 21 for further
information.
• Inspect all hydraulic lines for leaks or tears prior to installation.
• Use only extension cords and plugs approved for outdoor use when working outdoors.
• Use appropriate safety equipment (i.e. safety glasses, ear plugs, dust masks, safety boots,
etc) when using this machine.
• Ensure that long hair or loose tting clothes are secure prior to use of the machine.
• Do Not Overreach. Keep proper footing and balance at all times.
• Never apply the machine to an unsecured work piece.
• Maintain a safe distance from the machine during use.
• Always disconnect the machine from the power source prior to performing any
maintenance or repairs.
• Keep guards in place and in good working order.
• When working on hydraulic circuits, the frame must be in the extreme down position
or mechanically blocked as the frame is always under pressure.
• Labels and Nameplates carry important information and will assist you in ordering spare
and replacement parts. If unreadable or missing, contact an Elliott service facility for a
replacement.
• Set up safety fencing around perimeter of machine to prevent unintended access
to machine, under moving frame or blade when in operation.
SpeedCut 7
Installation & Hookup
The SpeedCut was designed and manufactured to conform to high standards of performance.
For this machine to provide satisfactory service, it is necessary
that it be properly installed, operated and maintained.
This manual has been prepared to assist you in carrying out these functions. We urge you to study the
manual and follow these suggestions.
Uncrating
Carefully remove the protective crating so the saw and its parts are not marred or otherwise damaged.
Upon receipt of machine, uncrate and check all parts. In case of loss or damage, le Proof of Loss
Claim with carrier. Remove rust preventive from vertical posts using mineral spirits. Coat with light oil.
The SpeedCut has integrated forklift pockets at the back and can be moved with a forklift.
Utility Hook-Up
The use of a qualied electrician is always recommended when connecting the saw to the main power
supply. Electrical codes differ from area to area and it is the customer’s responsibility to ensure their
saw complies with applicable codes. Your SpeedCut is prewired at the factory for a specied voltage.
Check the motor and electrical panel to ensure that they are wired to correspond to your electrical
power supply. Consult the schematics for further detail.
Mounting
The SpeedCut comes with six (6) mounting holes in base. Six (6) Machine Leveling Bolts are also
included with the SpeedCut. If mounting machine to oor, use six (6) 1/2” x 4” anchoring bolts to
mount unit to concrete oor and metal shims to ensure machine is level in all directions. It is not
required to anchor the machine to the oor.
NOTE: All fasteners and bolts are SAE.
8 SpeedCut
Remote
Pedestal Bundle Support Table
Tube Sheet Support Table
Ratchet Strap
MQL Mist
Lubrication
System
Control Panel
Clamp Head Assembly
Clamp Beam
Hoist Mount Box
Blade Guides
SpeedCut Overview
Lower Frame
Anvil
SpeedCut 9
SpeedCut Overview
Limit Collars
Hoist
Baldor©Blade
Drive Motor
Blade Micro-
Switch Assembly
Control Panel
Minimum Quantity
Lubricant (MQL) System
Blade Tension Nut
Limit Switch
(rear of frame)
10 SpeedCut
See technical
drawings for more
detail.
Consult your
electrical schematic
to replace fuses.
Fuses
SCT100628-006
SCT100628-021
SCT100628-023
Drive End Roller Support
SCT102054-000
Bearings
SCT100406-002
SCT100416-003
SCT100421-002
Roller Axles
SCT101179-000
SCT101372-000
SCT101973-001
SCT102974-002
Blade Brush
SCT100133-004
Drive Belt
SCT100140-007
Gear Oil
SCT100318-030
Idle End Roller Support
SCTG-183
Electrical
Panel
Recommended Spares Kit Components
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