Elektromaten TS 981 Manuel utilisateur

Electrical operating instructions

Door control panel TS 981

Software 2.6 (Design and functions subject to change)

51171314 -l 02.2013

Page 2

Page

OPERATING INSTRUCTIONS

SAFETY DIRECTIONS.................................................................................................4

INSTALLATION ADVICE ..............................................................................................6

INSTALLATION OVERVIEW ........................................................................................7

ENCLOSURE INSTALLATION ....................................................................................8

CONNECTING THE CONTROL AND THE ELEKTROMATEN®..........................................................8

MAINS SUPPLY............................................................................................................9

PHASE ROTATION.......................................................................................................10

MOTOR CONNECTION (internal wiring) ....................................................................10

RAPID ADJUSTMENT OF THE LIMITS.......................................................................11

HARDWARE OVERVIEW.............................................................................................12

WIRING DIAGRAM .......................................................................................................14

CONTROL PROGRAMMING........................................................................................18

Operatingmode.............................................................................................................19

Door position .................................................................................................................19

Functions .......................................................................................................................20

Safetyfunctions..............................................................................................................21

SettingsonlyforELEKTROMATEN®withdirect/frequency inverterDU/FI ......................23

Extendeddoorfunctions.................................................................................................24

Maintenancecyclecounter .............................................................................................25

MEMORY CHECK ........................................................................................................25

RESET..........................................................................................................................26

SOFTWARE..................................................................................................................26

SAFETY DEVICES .......................................................................................................27

DoorsafetyswitchX2 ....................................................................................................27

Safetyedgesystemwithoptionalconnectionforshutterpass-doororslackwireswitchcontact.X2 ...27

Typ1: Resistanceevaluation 1K2 with normally closed safety edge contact...................27

Typ2: Resistanceevaluation 8K2 with normally opensafetyedgecontact .....................28

Typ3: Opticalsafety edge (Vitector) ..............................................................................28

Mountingthespiralcable................................................................................................28

Functionofthesafetyedgesystem.................................................................................29

Page 3

Page

Pass door / slack rope switch input X2 ...........................................................................30

Emergency stop X3.......................................................................................................30

FUNCTION DESCRIPTION..........................................................................................31

Internalpushbutton/Threepush button / Key switch X5 / X15.......................................31

Automaticclosing...........................................................................................................31

Automaticclosinginterruption.........................................................................................31

Through/Reflectivephoto cell X6 / X16 or Light curtain X6 ............................................32

Ceiling pull switch / Radio control X7 / X17 ....................................................................34

Key switch – intermediate stop X8 ................................................................................34

Keyswitch(latching)interruptautomaticclosingX11 ......................................................35

Smokedraining - Function (RWA) X12 ..........................................................................35

Lightindicatorfortraffic control X13 ...............................................................................35

SafetyagainstentrampmentX18 ...................................................................................37

Potentialfree changeover contact X20 /X21 .................................................................37

Overruncorrection..........................................................................................................37

Dooroverloadmonitor ...................................................................................................38

AIRlook SLF..................................................................................................................39

StatusmonitoringfunctionSMF ......................................................................................39

Maintenancecyclecounter .............................................................................................39

SoftwareUpdate ............................................................................................................40

Shortcircuit/overloadmonitor .......................................................................................40

OPERATING STATUS DISPLAY ..................................................................................41

TECHNICAL DATA.......................................................................................................46

LIFETIME / DOORCYKLES..........................................................................................47

DECLARATION OF INCORPORATION .......................................................................48

FUNCTION OVERVIEW ...............................................................................................49

Page 4

SAFETY DIRECTIONS

Safety Regulations

During the installation, initial operation, maintenance and testing of the Control Panel, it is

necessary to observe the safety and accident-prevention regulations valid for the specific

application.

In particular, you should observe the following regulations (this list is not exhaustive):

European normative

- EN 12445

Safety in use of power operated doors - Test methods

- EN 12453

Safety in use of power operated doors - Requirements

-EN 12978

Industrial, commercial and garage doors and gates -

Safety devices for power operated doors - Requirements and Test methods

Please check normative´s bellow.

VDE-regulations

- EN 418

Safety machinery

Emergency stop equipment functional aspects

Principles for design

- EN 60204-1 / VDE 0113-1

Safety of machinery - Electrical equipment of machines - Part 1:

Prescriptions générales

- EN 60335-1 / VDE 0700-1

Safety of household and similar electrical appliances - Part 1:

General requirements

Basic Directions

This control has been built in accordance with EN 12453 Industrial, commercial and garage

doors and gates - Safety in use of power operated doors - Requirements and EN

12978 Industrial, commercial and garage doors and gates - Safety devices for power

operated doors - Requirements and Test methods; and leftthe factory in perfect condition

fromthepointofviewofsafety. Tomaintainthisconditionand toensuresafeoperation,the user

mustobserveallthedirectionsandwarningscontainedintheseoperating instructions.

Inprinciple,onlytrainedelectricalcraftsmenshouldworkonelectricalequipment.Theymustassess

the work which has been assigned to them, identify potential danger sources and take suitable

safetyprecautions.

Reconstructionoforchangesto TS 981areonlypermissiblewiththeapprovalofthemanufacturer.

Original replacement parts and accessories authorised by the manufacturer guarantee safety.

Liability ceases to apply if other parts are used.

The operational safety of an TS 981 is only guaranteed if it is used in accordance with the

regulations. The limiting values stated in the technical data should not be exceeded under any

circumstances (see corresponding sections of the operating instructions).

Regulations

- Please ensure that the local regulations relating to the Safety of Opera-

tions of Doors are followed

Page 5

SAFETY DIRECTIONS

Explanation of warnings

These operating instructions contain directions which are important for using the ELEKTRO-

MATEN®appropriately and safely.

The individual directions have the following meaning:

DANGER

This indicates danger to the life and health of the user if the appropriate

precautions are not taken.

Please observe the safety and accident prevention regulations valid for

the specific application.

The ELEKTROMATEN®must be installed with the authorised coverings

and protective devices. Care should be taken that any seals are fitted

correctly and screw couplings are tightened correctly.

In the case of ELEKTROMATEN®with a permanent mains connection, an

all-pole main switch with appropriate back-up fuse must be provided.

Check live cables and conductors regularly for insulation faults or

breakages. When a fault is detected in the cabling, the defective cabling

should be replaced after immediately switching off the mains supply.

Before starting operation, check whether the permissible mains voltage

range of the devices corresponds to the local mains voltage.

With three – phase motor connection it must have right phase rotation

The following warnings are to be understood as a general guideline for working with the

ELEKTROMATEN®in conjunction with other devices. These directions must be observed

strictly during installation and operation.

General warnings and safety precautions

CAUTION

This warns that the ELEKTROMATEN®or other materials may be damaged if

the appropriate precautions are not taken.

Check that all screw connections are secure before operating the control

and adjusting the limit switches.

Page 6

INSTALLATION ADVICE

After the ELEKTROMATEN®is fitted we recommend the following procedure to rapidly reach

a fully functioning door.

• Installation Enclosure installation page 8

• Installation Wiring the Drive to the Control page 8

• Check Mains supply page 9

• Check Phase rotation page 10

• Programming Rapid limit adjustment page 11

The door is ready to work in Dead man mode.

• Installation Safety devices page 14, 27

• Programming Door functions page 18

The door is ready to work in automatic mode.

Check connection of external devices e.g. push button etc.

Overview to connect external devices see diagram (page 14-17).

After the devices are connected the programming of the control panel must be finalised.

(page 18).

Page 7

INSTALLATION OVERVIEW

Mains supply

Photo-beam

Pull switch

Three push button

Key switch (latching) interrupt

automatic closing

Emergency stop

Key switch (latching) inter-

mediate stop

Red / Green Traffic- Light

Connection cable ELEKTROMAT®for

Motor and DES ( electronic limit) 11

2x4

Spiral cable for

Safety edge system 4

( ) Number of cores in the cable

Important!

Using the connection cable out side the building is not permitted.

Page 8

- 14 -

5 -

6 -

- 2

- 3

- 4

- 5

- 6

2 -

ENCLOSURE INSTALLATION

Beforemountingtheenclosure,thesurfacehastobecheckedforflatness,slopeandfreedom

from vibrations. Mounting must be vertical. It is important that the door can be clearly seen

from the position of the control through-out its travel.

CONNECTING THE CONTROL AND THE ELEKTROMATEN®

After the drive and control are fitted they can be connected with a plug-in cable. The cable

has plugs on each end and for easy fitting. The plugs for motor and control panel are different

and cannot be interchanged.

Connection cable for

digital limit (DES)

Control panel TS 981 ELEKTROMAT®

Cable identification

Motor plug to control unit

PIN -Wire-No. Excution:

1 - 3 Phase W

2 - 2 Phase V

3 - 1 Phase U

4 - 4 Neutral (N) (not used)

5 - PE Earth

Limit plug-in to control panel TS 981 (DES)

PIN - Wire-No. Excution:

1 - 5 Safety chain 24V DC

2 - 6 RS485 B

3 - 7 GND

4 - 8 RS485 A

5 - 9 Safety chain

6 - 10 8V DC

Motor plug-in

Motorconnection (MOT)

Page 9

TheControlpanelTS981hasauniversal electric supplyandworkswiththefollowingsupplies.

(See diagram Fig.1-5)

The supply disconnect device (Main switch or CEE plug) must be installed between 0,6m

and 1,7m above floor level.

Mains supply terminal

Fig.: 1

Fig.: 2

Fig.: 3

Fig.: 5

Fig.: 4

asymmetricwinding

symmetricwinding

MAINS SUPPLY

External fuse!

Control must be saved against short circuit and overload by an external fuse,

max.10Adelayed, in the mains supply.Anautomatic cut offswitchisrequired,

regarding the supply for three-phase or single-phase.

Whenconnectingcontrol tomainssupplya mainsisolatorswitchor(16ACEE–plug)according

EN 12453 is required. The control panel has an integrated auto controlled power unit for

voltages from 230V up to 400V +/- 10%.

DU = 3x400V

FI 1,5KW = 1x230V/N/PE or 3x400V/N/PE

FI 4,5 kW = 3x400V/PE or 3x400V/N/PE

DANGER! To the life and health through electric shock.

IfaGfAfrequencydriveFIisinstalled,itmust be used a class B earth-leakage

circuitbreakerinthemainssupply.Otherswitchescanfailandswitching

unintentionally.

Page 10

PHASE ROTATION

DANGER! To the life and health through electric shock.

Before changing phase rotation the mains supply must be switched OFF.

Three-phase 3 x 400VAC, N, PE

Star connection Three-phase 3 x 230VAC, PE

Delta connection

Single-phase 1 x 230VAC, N, PE

symmetrical winding Single-phase 1 x 230VAC, N, PE

asymmetrical winding

Important note!

For3x400VACPEno

neutral, the brake

rectifier must be

connected between

terminal V and star-

point terminal.

brown brown

supply for

brake

rectifier

blue supply for

brake

rectifier

MOTOR CONNECTION (internal wiring)

blue

On several ELEKTROMATEN®the connection U1 und V1 on the motor-plug are

interchanged.

Important Notice!

Afterthemainssupplyhas been connected: toconfirmthatthephaserotationof

theelectricalmotoriscorrectthedoorshallmoveUPWARDS if the OPEN push

buttonisoperated.Ifthedoordoesnot OPEN change first phase rotation.

Forallthree phase ELEKTROMATEN® even DU: Change wiring atterminalX1:1.1–1.2.

Forinverterdrives FI-ELEKTROMATEN®seepage13.

ForallsinglephaseELEKTROMATEN®:Changewiringattheconnectioncableplug,

changecoreno.1+3reciprocal.

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