Elektromaten TS 958 Manuel utilisateur
Electrical operating instructions
Door control panel TS 958
Software 1.2 - (Design and functions subject to change)
51171324 -g 02.2013
en
Page 2
SAFETY DIRECTIONS .................................................................................................4
INSTALLATIONADVICE ..............................................................................................6
INSTALLATION OVERVIEW ........................................................................................7
ENCLOSURE INSTALLATION .....................................................................................8
CONNECTING THE CONTROL AND THE ELEKTROMATEN®............................................................8
MAINS SUPPLY............................................................................................................9
PHASE ROTATION.......................................................................................................10
MOTOR CONNECTION (internal wiring) ....................................................................10
RAPID ADJUSTMENT OF THE LIMITS .......................................................................11
HARDWARE OVERVIEW .............................................................................................12
WIRING DIAGRAM .......................................................................................................13
CONTROL PROGRAMMING........................................................................................14
Operating mode .........................................................................................................15
Door position ..............................................................................................................15
Functions....................................................................................................................15
Safety functions..........................................................................................................15
Maintenance cycle counter.........................................................................................16
MEMORY CHECK.........................................................................................................17
RESET ..........................................................................................................................17
SAFETY DEVICES .......................................................................................................18
Pass door / slack rope switch input X2.......................................................................18
Mounting the spiral cable X2 ......................................................................................19
Emergency stop X3...................................................................................................19
Page
OPERATING INSTRUCTIONS
Page 3
FUNCTION DESCRIPTION ..........................................................................................19
Internal push button / Three push button / Key switch X5.........................................19
Fully closed control.....................................................................................................19
Potential free changeover contact X9 .......................................................................19
Door overload monitor................................................................................................20
Maintenance cycle counter.........................................................................................21
Short circuit / overload monitor...................................................................................21
OPERATING STATUS DISPLAY ..................................................................................22
TECHNICALDATA........................................................................................................25
LIFETIME / DOORCYKLES..........................................................................................26
DECLARATION OF INCORPORATION........................................................................27
FUNCTION OVERVIEW ...............................................................................................28
Page
Page 4
SAFETY DIRECTIONS
Safety Regulations
During the installation, initial operation, maintenance and testing of the Control Panel, it is
necessary to observe the safety and accident-prevention regulations valid for the specific
application.
In particular, you should observe the following regulations (this list is not exhaustive):
European normative
- EN 12445
Safety in use of power operated doors - Test methods
- EN 12453
Safety in use of power operated doors - Requirements
Please check normative´s bellow.
VDE-regulations
- EN 418
Safety machinery
Emergency stop equipment functional aspects
Principles for design
- EN 60204-1 / VDE 0113-1
Safety of machinery - Electrical equipment of machines - Part 1:
Prescriptions générales
- EN 60335-1 / VDE 0700-1
Safety of household and similar electrical appliances - Part 1:
General requirements
Basic Directions
This control has been built in accordance with EN 12453 Industrial, commercial and garage
doors and gates - Safety in use of power operated doors - Requirements; and left the
factory in perfect condition from the point of view of safety. To maintain this condition and to
ensure safe operation, the user must observe all the directions and warnings contained in
these operating instructions.
In principle, only trained electrical craftsmen should work on electrical equipment. They must
assess the work which has been assigned to them, identify potential danger sources and take
suitable safety precautions.
Reconstructionoforchanges to TS 958areonlypermissiblewiththeapprovalofthemanufacturer.
Original replacement parts and accessories authorised by the manufacturer guarantee safety.
Liability ceases to apply if other parts are used.
The operational safety of an TS 958 is only guaranteed if it is used in accordance with the
regulations. The limiting values stated in the technical data should not be exceeded under any
circumstances (see corresponding sections of the operating instructions).
Regulations
- Please ensure that the local regulations relating to the Safety of Opera-
tions of Doors are followed
Page 5
SAFETY DIRECTIONS
Explanation of warnings
These operating instructions contain directions which are important for using the ELEKTRO-
MATEN®appropriately and safely.
The individual directions have the following meaning:
DANGER
This indicates danger to the life and health of the user if the appropriate
precautions are not taken.
Please observe the safety and accident prevention regulations valid for
the specific application.
The ELEKTROMATEN®must be installed with the authorised coverings
and protective devices. Care should be taken that any seals are fitted
correctly and screw couplings are tightened correctly.
In the case of ELEKTROMATEN®with a permanent mains connection, an
all-pole main switch with appropriate back-up fuse must be provided.
Check live cables and conductors regularly for insulation faults or
breakages. When a fault is detected in the cabling, the defective cabling
should be replaced after immediately switching off the mains supply.
Before starting operation, check whether the permissible mains voltage
range of the devices corresponds to the local mains voltage.
With three – phase motor connection it must have right phase rotation
The following warnings are to be understood as a general guideline for working with the
ELEKTROMATEN®in conjunction with other devices. These directions must be observed
strictly during installation and operation.
General warnings and safety precautions
CAUTION
This warns that the ELEKTROMATEN®or other materials may be damaged if
the appropriate precautions are not taken.
Check that all screw connections are secure before operating the control
and adjusting the limit switches.
Page 6
INSTALLATION ADVICE
After the ELEKTROMATEN®is fitted we recommend the following procedure to rapidly reach
a fully functioning door.
• Installation Enclosure installation page 8
• Installation Wiring the Drive to the Control page 8
• Check Mains supply page 9
• Check Phase rotation page 10
• Programming Rapid limit adjustment page 11
The door is ready to work.
• Installation Spiral cable (if required) page 13, 19
• Programming Door functions page 14
Check connection of external devices e.g. push button etc.
Overview to connect external devices see diagram (page 13).
After the devices are connected the programming of the control panel must be finalised.
(page 14).
Page 7
INSTALLATION OVERVIEW
Three push button
Emergency stop
Switch contact potential free
Connection cable ELEKTROMAT®for
Motor and DES ( electronic limit) 11
5
3
3
Spiral cable 2
( ) Number of cores in the cable
Important!
Using the connection cable out side the building is not permitted.
Page 8
3
2
1
4
PE
- 14 -
5 -
6 -
- 2
- 3
PIN
1
2
PE
3
4
- 4
- 5
- 6
2 -
PIN
ENCLOSURE INSTALLATION
Beforemounting the enclosure,the surface hastobe checked forflatness, slope andfreedom
from vibrations. Mounting must be vertical. It is important that the door can be clearly seen
from the position of the control through-out its travel.
CONNECTING THE CONTROL AND THE ELEKTROMATEN®
After the drive and control are fitted they can be connected with a plug-in cable. The cable
has plugs on each end and for easy fitting. The plugs for motor and control panel are different
and cannot be interchanged.
Connection cable for
digital limit (DES)
Control panel TS 958 ELEKTROMAT®
Cable identification
Motor plug to control unit
PIN -Wire-No. Excution:
1 - 3 Phase W
2 - 2 Phase V
3 - 1 Phase U
4 - 4 Neutral (N) (if available)
5 - PE Earth
Limit plug-in to control panel TS 958 (DES)
PIN - Wire-No. Excution:
1 - 5 Safety chain 24V DC
2 - 6 RS485 B
3 - 7 GND
4 - 8 RS485 A
5 - 9 Safety chain
6 - 10 8V DC
Motor plug-in
Motorconnection (MOT)
Page 9
The CONTROL PANEL TS 958 has a universal electric supply and works with the following
supplies. (See diagram Fig.1-5)
DANGER! To the life and health thru electric shock.
Before mounting the mains supply must be switched OFF.
Mains supply terminal
Fig.: 1
Fig.: 2
Fig.: 3
Fig.: 5
Fig.: 4
asymmetric winding
symmetric winding
Important note!
The bridge must be fitted into the right terminal otherwise the print could be
destroyed.
400V – mains supply = 1.5 / 1.6
230V – mains supply = 1.6 / 1.7
MAINS SUPPLY
External fuse!
Control must be saved against short circuit and overload by an external fuse,
max.10Adelayed,in themains supply.Anautomatic cutoffswitch is required,
regarding the supply for three-phase or single-phase.
Whenconnectingcontrolto mainssupplya mainsisolatorswitchor(16ACEE–plug)according
EN 12453 is required. The supply disconnect device (Main switch or CEE plug) must be
installed between 0,6m and 1,7m above floor level.
Page 10
Important Notice!
After the Mains supply has been connected by inserting the CEE plug in the
appropriatesocket orturning onthe main switch,confirm thatthe phaserotation
is correct by checking that the door opens when the OPEN push button is
operated.
If the door closes when operating the OPEN push button reverse two phases
at the terminal X1.
PHASE ROTATION
DANGER! To the life and health through electric shock.
Before changing phase rotation the mains supply must be switched OFF.
Three-phase 3 x 400 V AC, N, PE
Star connection Three-phase 3 x 230 V AC, PE
Delta connection
Single-phase 1 x 230 V AC, N, PE
symmetrical winding Single-phase 1 x 230 V AC, N, PE
asymmetrical winding
Important note!
For3x400VAC PEno
neutral, the brake
rectifier must be
connected between
terminal V and star-
point terminal.
brown
brown
supply for
brake
rectifier
blue supply for
brake
rectifier
MOTOR CONNECTION (internal wiring)
blue
On several ELEKTROMATEN®the connection U1 und V1 on the motor-plug are
interchanged.
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