Ele ADR-Auto Series Manuel utilisateur
ADR-Auto Range
1 9901X0215 Issue 5
OPERATING INSTRUCTIONS
ADR-Auto Range
ELE International
Chartmoor Road, Chartwell Business Park
Leighton Buzzard, Bedfordshire, LU7 4WG
England
Sales: Civil +44 (0) 870 777 7706
Sales: Environmental +44 (0) 870 777 7717
Service: +44 (0) 870 777 7727
fax: +44 (0) 1525 249249
ELE International, a division of Danaher UK Industries Ltd
Distributor: ELE International
Soiltest Product Division
PO Box 389
Loveland, CO 80539
USA
phone: +1 (800) 323 1242
fax: +1 (970) 663 9781
email: [email protected]
http://www.eleusa.com
ELE International, a division of Danaher Corporation
In the interests of improving and updating its equipment, ELE reserves the right to alter specifications to equipment at any time
ELE International 2007
©
ADR-Auto Range
2 9901X0215 Issue 5
Contents
Section Page
Figure 1 Arrangement of Compression Frames
and Footprint Dimensions 6
Figure 2 The ADR-Auto Range 7
Figure 3 Oil Filler and Bleed Screw Locations 8
Figure 4 Upper Platen Assemblies 9
1 Introduction
1.1 Compression Frames 10
2 Specification
2.1 Console 10
2.2 Compression Frames 11
2.3 Upper Platen Assemblies 11
3 Installation
3.1 Moving, Lifting and Siting 11
3.1.1 Moving, Lifting and Siting the 250kN
Compression Frame
3.1.2 Moving, Lifting and Siting the 1500, 2000
and 3000 kN Compression Frames
3.1.3 Moving, Lifting and Siting the Console
3.2 Connecting the Compression Frame
to the Console 12
3.2.1 Connecting the Hydraulics
3.2.2 Connecting the Ram Travel Limit
Switch Lead
3.2.3 Connecting to the Mains Supply
3.3 Preparing the Hydraulics 12
3.3.1 Checking the Oil Level
3.3.2 Bleeding the Hydraulic System
3.4 Distance Pieces 13
4 ADR-Auto Console
4.1 Foreword 14
4.2 ADR-Auto Measurement Modes 14
4.3 Front Panel Display and Controls 14
4.3.1 Display
4.3.2 Function Keys
4.3.3 Keypad
4.3.4 LCD Contrast
4.4 Electrical Connections 15
4.5 Turning the ADR-Auto On 16
4.5.1 Initial Display
ADR-Auto Range
3 9901X0215 Issue 5
4.6 Configuring the ADR-Auto’s Operating Modes 17
4.6.1 Selecting the Operating Mode
4.6.2 Defining the Operating Mode Options
4.6.3 Selecting the Sample Type and Size
4.6.4 Setting the Clock
4.6.5 Reset Mode
4.7 Running a Test 23
4.7.1 Setting the Pace Rate
4.7.2 Entering Sample Details
4.7.3 Starting Pacing
4.7.4 Automatic or Manual Load Tare
4.7.5 Pacing Control
4.7.6 Pace Error Bar Display
4.7.7 Altering the Pace Rate while the Test is
running
4.7.8 Pausing the Test
4.7.9 Overload Conditions
4.7.10 Ram Runout Conditions
4.7.11 Stopping the Test Manually
4.7.12 Sample Failure
4.7.13 Printing the Test Results
4.8 ACV and TFV Tests 27
4.9 Recorded Test Results 28
4.9.1 Printing the Current Test Results
4.9.2 Downloading Test Data
4.9.3 Viewing Test Data
4.10 Verifying the Measurements 29
4.11 Configuring the Printer 30
4.12 Calibrating and Testing the ADR-Auto 30
4.13 Firmware Version 30
4.14 Data Retention and Backup 30
4.14.1 Test Data
4.14.2 Configuration Data
4.15 Error Conditions and Messages 30
4.16 RS232 Communications Interface 31
4.16.1 Remote Commands
4.16.2 Configuring the Serial Port
4.17 Plotter Interface 31
4.18 Rear Panel Connections 32
4.18.1 AC Power Input
4.18.2 Ram Travel Limit Switch Inputs
4.18.3 Serial Port
4.18.4 Analog Output
ADR-Auto Range
4 9901X0215 Issue 5
Appendix 1: Sample Types and Sizes 33
Cubes
Cylinders
Cylinder – Tensile
Beams
Bricks
Blocks
Concrete Flags
Concrete Kerbs
Concrete Channels and Edgings
Type R Paving Blocks
Type S Paving Blocks
Appendix 2: Pace Rate Limits 38
Appendix 3: Stress Calculations 39
Appendix 4: Printout Formats 40
Cube
Cylinder/Core
Cylinder/Tensile
Brick
Block
Beam
ACV
TFV
Concrete Kerb
Concrete Channel
Appendix 5: Remote Commands 41
Command Format
Data Format
Communicating with the ADR-Auto
Initialising the ADR-Auto
The CLEAR Command
The TIME Command
Test Data Retrieval
The RECALL Command
Error Codes
5 Maintenance 44
5.1 Daily
5.2 Occasionally
5.3 Verification
6 Service and Spares 44
7 Rectangular Platen Handling Assemblies 44
7.1 Introduction
7.2 Specification
7.3 Installation
ADR-Auto Range
5 9901X0215 Issue 5
7.4 Operation
7.5 Maintenance
Declaration of Conformity Certificate
NoiseTest Certificate
Product Safety Data Sheet for Shell Tellus Oil T
WEEE Directive
37-4841 Rectangular Platens
37-4860 BS Rectangular Platens
37-5250 Self-centring Lower Platen
37-6130, 37-6140 100 kN Flexural Frames
39-5600 Compression Frame Jig Assembly
ADR-Auto Range
6 9901X0215 Issue 5
1
3
4
2
5
Key
1. Upper platen Assembly
2. Lower platen
3. Fixed lower platen
4. Ram extension
5. Frame changeover valve
2000 BS
250
250/25
1500
2000 Standard
3000 BS
Figure 1 Upper view: Arrangement of Compression Frames
Lower view: Footprint dimensions
4 holes C diameter
Y
B
X
A
4 holes C diameter
Y
B
X
A
X
A
B
Y
4 holes C diameter
Dimension (mm)
Compression Frame A B C X Y
250 & 250/25 355 455 - - -
1500 428 332 14 398 282
2000 Standard 440 364 13 410 308
2000 BS 440 536 20 310 496
3000 BS 630 510 20 570 410
ADR-Auto Range
7 9901X0215 Issue 5
Top row
left: ADR-auto 250, right: ADR-auto 250/25
Centre row
left: ADR-auto 1500, right: ADR-Auto BS 2000/250
Bottom row
left: ADR-auto 2000 Standard, middle: ADR-auto 2000 BS, right: ADR-auto 3000 BS
Figure 2 The ADR-auto range
ADR-Auto Range
8 9901X0215 Issue 5
3
5
4
2
1
OIL
1. Oil filler plug
2. Oil drain plug
3. Bleed screw location - 250kN frame
4. Bleed screw location - 25kN frame
5. Bleed screw location - all models 1500-3000kN
Figure 3 Oil filler & bleed screw locations.
ADR-Auto Range
9 9901X0215 Issue 5
3
4
1
2
5
1: 25 kN
2: 250 kN
3: 1560 kN
4: 2000 kN Standard
5: 2000 kN BS/3000 kN BS
Figure 4 Upper platen assemblies
ADR-Auto Range
10 9901X0215 Issue 5
1 Introduction
These instructions are for machines with a Console serial number beginning with
1887, i.e. of the format 1887-X-XXXX.
The ELE ADR-Auto Range of machines has been developed to satisfy the
requirements for consistent high throughput testing of concrete samples.
The automatic loading cycle is controlled by the closed loop micro-processor/
hydraulic system.
Operation of these machines is straightforward, requiring the operator to depress the
‘RUN’ key, after selecting sample size and loading rate. Standard data for a wide
range of samples i.e. size, type, load rate are programmed into the machine’s
memory.
All control functions and display are built into the hydraulic power pack. The micro-
processor runs a series of self-test routines to check the operation of the system. A
serial output port is built into the system enabling test data stored in memory to be
downloaded to a PC or suitable printer.
Test procedures can be selected and displayed in kN, lbf or kgf engineering units.
Full details of the ADR-Auto console can be found in section 4.
1.1 Compression Frames
All frames have a single acting upstroking ram with overtravel protection to shut the
machine down should maximum platen travel be reached.
The ram/cylinder incorporates a low friction coaxial PTFE seal. An air bleed screw is
fitted at the top of the ram.
2 Specification
2.1 Console
Dimensions
Length x Width x Height 480 x 400 x 1050 mm
Weight 75 kg
Outlet pressure
(hydraulic) 520 bar
Rated power 1600W
Fuse ratings 230VAC:10A
110VAC:16A
Reservoir capacity 12 litres
Hydraulic oil type Shell Tellus T46 or equivalent oil to viscosity grade
ISO HV46
Important: Do not mix oils of different specifications.
Ce manuel convient aux modèles suivants
6
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