Elco TRIGON L Manuel utilisateur

08/2018 Art.Nr.12060463B

OperatingManual

forauthorizedpersonnelonly

TRIGONL

OriginalOperatingInstructions www.elco.net en

TableofContents

TableofContents  .................................................................................2

GeneralNotes  .................................................................................3

Regulations  .................................................................................3

WarrantyTermsandConditions …………………………………………………………...3

HotWaterQuality  .................................................................................4

ProductDescription Components . .............................................................5

PrincipleofOperation. ...............................................5

ScopeofDelivery . ....................................................5

SwitchPanel,CompactGasFitting . .........................6

TechnicalData . ........................................................7

DimensionDiagram .................................................8

NotesonSystemIntegration Chimney,ExhaustVenting .......................................9

CondensateLines . ...................................................9

Assembly AssemblyPreparations .........................................10

Air/ExhaustVenting ,..............................................11

InstallationOptions ................................................12

PlacementofCondensingBoiler . ...........................13

Disassembly/Assemblyofboilerpanels ...............13

ConnectingEquipment,FillingSystem. ..................14

ElectricalInstallation ..............................................15

Commissioning ControlMeasuresStandardboilers:

Pump/Setting/Resistancecurves ...... .................16

Boilerwithsystemseparation

separationforsecondarycycle..............................17

AdjustmentofGasFittings . ....................................18

SwitchPanelandAGUOperatingPanel…………...19

SwitchPanelandAGUOperatingPanel . ...............20

StandardDisplayinAGUOperatingPanel ............21

AdjustmentofTargetTemperaturefor

HeatingCircuit .......................................................22

AdjustmentofTargetTemperaturefor

DomesticUseWater . .............................................22

ParameterizationforEndUser ...............................................................................23

ChimneySweeperFunction ...............................................................................25

MaintenanceandService RemovalofEquipmentPanels . ..............................26

Cleaning . .................................................................27

MaintenanceInstructions ...............................................................................28

ErrorMessageList ...............................................................................29

InformationDisplay ...............................................................................30

ProductinformationErP ................................................................................ 31

ProductdatasheetErP ................................................................................ 32

Declarationofconformity ................................................................................ 33

GeneralNotes,Regulations,Warranty

TermsandConditions

GeneralNotes

Installation,assembly,electrical

connectionsandinitialcommissioning

aretasksforspecializedpersonnel

only.Saidpersonnelshallbearfull

responsibilityfortheimplementation

ofsame.

NotesforOperator

Safetyandfunctioningofthecon-

densingboilerwillbemaintainedifthe

systemisregularlyservicedbya

heatingspecialist.Thesigningofa

maintenanceagreementisrecom-

mendedinordertoguaranteeregular

implementationofsuchservices.

StateBuildingOrdinances

TRF

-

TechnicalRegulationsforLiquidGas

DVGWG688

-

WorksheetonCondensationTechno-

logy

EN12831

-

RegulationsforCalculatingtheHea-

tingRequirementsinBuildings

EN12828

-SafetyEquipmentforHeatingSys-

temswithFlowTemperaturesupto

95°C

−EnEV

−FeuVO

ForAustria,thefollowingshallalso

beapplicable:

-

ÖVGWTRGas(G1)

-ÖVGWTRLiquidGas(G2)

-

ÖNORMH5152

-

CondensationFurnaces,Planning

Assistance

-

ÖNORMM7443

-

GasEquipmentwithAtmospheric

Burners,Parts1,3,5,7

-

ÖNORMM7457

-

GasEquipmentwithMechanically

SupportedPremixBurner

-

ÖNORMH5195

-HotWaterStandards

-

ÖVGWGuidelines

G1–TechnicalGuidelinesforthe

SetupofLowPressureGasSystems

G2–TechnicalGuidelinesforthe

SetupofLiquidGasSystems

G41–GasCondensationFurnaces,

AssemblyandConnection

G4–GuidelinesforFurnaceRooms

-Equippedispermittedpursuantto

Article15aB-VGandpursuantto

FurnaceSystemOrdinanceVO(FAV

97)

-

Localregulationsmustbecomplied

with.

PriortoinstallationoftheTRIGON

condensingboiler,approvalbythe

gasutilitycompanyandthedistrict

chimneysweepermustbesecured.

WarrantyTerms,Explanations

Weshallnotassumeanywarrantyfor

damagesresultingfromthefollowing:

-

unsuitableorimproperuseoroperati-

-

faultyassemblyandcommissioning

bybuyerorthirdparties

-

introductionofpartsfromoutside

sources

-

operatingsystemwithexcessive

pressureoroutsideofthefactoryspe-

cifiedperformancelimits

-

useofunsuitablefuels

-

non-compliancewithnotesinopera-

tingmanualandlabelsattachedto

thecondensingboiler

Regulations

Thefollowingstandardsmustbe

compliedwithforasafeandenviron-

mentallyresponsibleoperation:

DIN1988

-

DrinkingWaterSystemsinLandPro-

perties,TechnicalRegulationsfor

ConstructionandOperation

DIN18160+EN13384

-

Chimneys

TRGI(DVGWG600)

-

TechnicalRegulationsforGasInstal-

lations

ATVA251

-

DischargeofCondensatefromFire-

placesintoPublicSewerSystems

ForSwitzerlandalsoapplicable:

-

GebäudeKlimaSchweiz

Swissassociationforheating,

ventilationandairconditioning

technology

-SVGWgasguidelinesG1:

GasinstallationsSwiss.

AssociationofGasandWater

Professions

-

EKAS-Form,1942:

LiquidGasGuidelines,Part2

-

BAFU

FederalOfficefortheEnvironment

-

VKF

AssociationofCantonalFire

Insurances

-

SWKI

SwissSocietyofHVACEngineers

Inaddition,state-specificregulati-

onsandstandardsmustbecom-

pliedwith.

Thisproductconforms

toDirective

WEEE2012/19/EU.

Thesymbolofthecrossedwastepaper

basketontheapplianceindicatesthat

attheendofitsworkinglifetheproduct

shouldbedisposedofseparatelyfrom

normaldomestichouseholdrubbish,it

mustbedisposedofatawastedispo-

salcentrewithdedicatedfacilitiesfor

electricandelectronicappliancesor

returnedtotheretailerwhenanew

replacementproductispurchased.

Theuserisresponsibleforthedisposal

oftheproductattheendofitslifeatan

appropriatewastedisposalcentre.

Thewastedisposalcentre(whichusing

specialtreatmentandrecyclingproces-

seseffectivelydismantlesanddisposes

oftheappliance)helpstoprotectthe

environmentbyrecyclingthematerial

fromwhichtheproductismade.

Forfurtherinformationaboutwaste

disposalsystemsvisityourlocalwaste

disposalcentreortheretailerfrom

whichtheproductwaspurchased.

HeatingWaterQuality

Boththecompositionandthequality

ofthesystemwaterdirectlyaffectthe

performanceofthecompletesystem

andlifecycleoftheboiler.

Forfirstfillingandsubsequentsupply

tothesystem,youcangenerallyuse

tapwaterofapHvalueof7-8unless

itisverycorrosive(chloridecontent

>150mg/L)orveryhard(>14°dH;

hardnessrangeIV).Youcanobtain

drinkingwateranalysesfromthe

competentwatersupplyworks.

Ifspecificsystemvolumeishigher

than20litres/kWheatingpower

(ifanyheatingwaterbuffertank

isincorporated,forinstance),the

maximumadmissiblelimefeedby

thefillingandsupplywatershould

bedeterminedbythecalculation

procedureindicatedinVDIDirective

2035.Ifnecessary,thefillingwater

shouldbesoftened.Donotuseany

chemicalcorrosionprotectionagents.

ForAustria,ÖNORMH5195-1is

alsoapplicable.

ForSwitzerland,thedirective

SWKIBT102-01applies.

Unknownwaterqualityand

substitutionsystems

Theheatingwateroftencontains

substancesandadditiveswhich

affectfunctionandlifecycleofthe

Thermounit.

Thereforeyoushouldeither:

heatuptheoldsystemand

completelydischargeitpriorto

replacingthesystemor

carefullyflushtheheatingsystem

priortoreplacingthesystem.

Systemflushwillbemostefficient

directlypriortofirstheatingup.

Criterion PermissibleValue EffectuponDeviation

pHvalue 7-8 Riskofcorrosionforboilercomponentsandheatingsystem

Hardnessdegrees <14dH/<25fH -increasedlimedepositing

-lowlifecycleofboiler

Chloridecontent <150mg/l Corrosionofalloymaterials

Floorheating

Youcandirectlyconnectfloorheating

whenpipesaresealedagainst

oxygen.

Youusuallyhavetobuildina

temperaturecontrollerforthefloor

heatingsystemtopreventthepipes/

floorcoveringsfromoverheating.

Ifyoudonotknowthemodeloffloor

heating(whensystemsarereplaced,

forinstance)youhavetoinstall

aseparatingdevicebetweenthe

systemsofboilerandfloorheating

usingaheatexchanger(option).

ProductDescription

Components

PrincipleofOperation

ScopeofDelivery

1 Switchpanel

2 Heatexchanger

3 Exhausttemperaturesensor

4 Ignitiontransformer

5 Ignitionelectrode

6 Ionizationelectrode

7 Blower

8 Ventilationforheatexchanger

9 Flowandreturnsensor

10 Adapter,standardversion

11 Boilerrotarypump

12 Gasfitting

13 Muffler

ProductDescription

TheTRIGONcondensingboileris

identifiedwithCE-0063BQ3008andis

compliantwiththefollowingstandards

andguidelines:

-DINEN677

-EN60335

-EN55014-1/2

-90/396/EWG

-89/336/EWG

-73/23/EWG

-92/42/EWG

-DINEN483

-DINEN297

-DINEN656

-CompliancewithNOxlimits

requiredinaccordancewith1

BImSchV§7(2).

TheTRIGONcondensingboilerre-

presentsasystemwithaclosed

furnacechamberindependentofroom

air.Theairforcombustionisprovided

throughaventilationsystem.

Thecondensingboilerisusedfor

closedhotwaterheatingsystems.

Boilerperformanceismodulatedand

adjustedtothemomentarydemandin

heatthroughtheintegratedcontrols.

HeatExchanger

Thestainlesssteelheatexchangeris

madeofflatcoilsandprovidesforan

exchangeofheatfromtheexhaustto

theboilerwater.

Condensationtakesplaceattheupper

partoftheheatexchanger.

Anycondensateisdischargeddown-

wardattherearportionoftheheat

exchanger.

RegulationandControlUnit

Theregulationandcontrolunit

assumesthefunctionofautomated

firingaswellascontrollingthemodula-

tingoperationoftheboiler,including

weather-regulatedheatingcontroland

hotwaterconditioning,

expandablethroughClipINtoanother

mixedheatingcircuit.

Adisplaysignalizestheoperational

readinessoftheboiler.Theautomated

firingcontrolsandmonitorsthetechni-

calsafetyaspectsoftheoperation.

ScopeofDelivery

TRIGONcondensingboilerwith

switchpanel,includingexteriorsen-

sorwithweather-regulatedheating

controlfor1heatingcircuitandhot

waterconditioning

Documentation

Accessories

VISTRONaccumulator

Fireplacesystems

Neutralizationequipment/Condensa-

teconditioner

Pumpgroup

QAA73remotecontrol

REMOTESolution

ProductDescription

SwitchPanel

CompactGasFitting

SwitchPanel

Theswitchpanelandalloftheabove

operatingelementsareintegratedinto

thecondensingboiler.TheLMUsystem

electronicsoffer:

-

Managementofmodulatingboiler

control

-

Weather-regulatedheatingcontrolfor

1heatingcircuit

-

Hotwatergeneration

CompactGasFitting

Thecompactgasfittingfunctionsasa

gassafetyshutoffvalveandascontrol

valve.Thecontrolvalvoperatesasa

pneumaticgas/aidifferentialpressure

valve.Onthegasexitsideitcontrols

thegaspressurePoasafunctionofthe

combustionairpressurePL.Ifnoair

pressureisaccumulated(PL=0),the

gasvalveremainsclosed.Thegas/air

pressureratioandthusthegas/airvolu-

meratiocanbeadjustedandtherefore

remainnearlyconstantthroughoutthe

setloadrange.

TechnicalData:

Safetyshutoffvalves 2,classB/C

Linevoltage 230VAC

Currentload 0,37A

Gaspressuremonitoringsetto

10mbar

Gasfittingincludinggasfilter

Thehotwatertemperatureisfactory

presetto55°Cbutcanbechanged.

Theheatingcircuitcharacteristicsare

presetandcanbeadjustedaccording

totherespectivesystem.

Alladjustmentparameterscanbe

adjustedusingtheAGU2.311

operatingpanelortheQAA73room

unit(accessory).

678910

1ButtonReset(Unlock)

2ButtonOperatingmodedomestic

wateruse

3ButtonOperatingmodeheatingcircuit

4ButtonTargettemperatureheating

circuit

5ButtonTargettemperature

domesticwateruse

4+5ButtonsChimneysweep

6ButtonsLineselector(Down)

7ButtonsLineselector(Up)

8ButtonsSetting(Back)

9ButtonsSetting(Forward)

10ButtonInformation

11LCDDisplay

13Fuse6.2AT

14SwitchON-OFF

ProductDescription

TechnicalData

TRIGON

100

TRIGON

120

Nominalheatoutputat75°/60°CMax./Min. kW 59,1/8,4 78,1/15,6 87,8/17,6 109,9/22,0

Nominalheatoutputat40°/30°C kW 64,7/9,4 85,6/17,5 96,3/19,7 120,6/24,7

Nominalheatload kW 60,7/8,6 80,0/16,0 90,0/18,0 112,4/22,5

Standarddegreeofutilization75°/60°C % 107,3 107,5 107,5 107,5

Standarddegreeofutilization40°/30°C % 110,7 111,0 111,0 111,0

StandbylossTK=70°C % <0,2 <0,2 <0,2 <0,2

Max.pumppressureofblower Pa 230

Watervolume l 6,6 8,4 10,3 12,0

Max.permissiblewaterpressure bar 6 6 6 6

Max.permissibleflowtemperature °C 85 85 85 85

Amountofcondensateat40°/30°C ca.l/h 9,7 12,8 14,4 18,0

ConnectedgasloadNaturalgasE/H*(Hi=34,0MJ/m3) m3/h 6,4 8,5 9,5 11,9

NaturalgasLL(Hi=29,3MJ/m3)DE,AT m3/h 7,5 9,8 11,1 13,8

LiquidgasPropane(Hi=45,6MJ/kg) kg/h 4,8 6,3 7,1 8,9

Min.gasflowpressureNaturalgas

Liquidgas

mbar

Max.gaspressure mbar 60 60 60 60

Exhaustmassflowfornaturalgas g/s 31 41 46 58

ExhausttemperaturenetTV/TR75/60 °C 70 70 70 70

ExhausttemperaturenetTV/TR40/30 °C <55 <55 <55 <55

Gascategory II2ELL3P/II2H3P

Exhaustvaluecategory G61 G61 G61 G61

Exhaustsystemmodel(B23,C13,C33,C43,C53,C63,C83) all all all all

Ionizationflowmin. mA 15,0 15,0 15,0 15,0

ConnectorsAir/Exhaustpipe(concentric) DN 110/150 110/150 110/150 110/150

Air/Exhaustpipe(parallel) DN 110/110 110/110 110/110 110/110

Heatingflow/heatingreturn DN 32 32 32 32

Gasconnector DN 20 20 20 20

Expansionvessel DN 20 20 20 20

Condensatehoseconnector mm 25 25 25 25

pHvalueofcondensate pH 3,0 3,0 3,0 3,0

Electricload/powerload230V/VAC(assisted) W 240 321 363 418

CEIdentifier 0063BQ3008

Weightapprox kg 115 120 145 150

Nominalheatoutputat80°/60°C kW 59,1 78,0 87,8 109,8

Efficiencyatnom.heatoutputat100%,80°/60°C % 97,3 97,5 97,5 97,7

Efficiencyatpartialloadat30%,40°/30°C % 109,4 109,6 109,6 109,8

Standbylossesat70°Cavg.boilertemperature % <0,2 <0,2 <0,2 <0,2

Auxiliarypowerboiler+integratedboilercircuitpump:

Standardboiler

Withlowlossheader

Withplateheatexchanger

193

180

274

332

302

385

355

ProductDescription

DimensionDiagram

Air/exhaustconnectorsparallel

Air/exhaustconnectorsconcentric

Connections

1Cabelbushing

2Flow øR11/4”

3Condensate ø25mm

4Gas øR3/4”

5Return øR11/4”

6Expensionvessel øR3/4“

543

NotesonSystemIntegration

Chimney

ExhaustVenting

CondensateLines

CondensingBoiler

Incondensingboilers,residualheatis

extractedfromtheexhaustgases

throughcoolingandcondensation,and

subsequentlyfedbackintotheheating

system.Thisensuresahighdegreeof

efficiencyandlowenergyconsumption.

ChimneyNotes

Exhaustventsmustbeinstalledina

shaftcompliantwithDIN18160/Part1.

Priortoassemblyofanycondensing

boiler,alwayschecktheexhaust

ventsystem.

Dimensionsshallbeapplicabletothe

useofapolypropylene(PPS)exhaust

systempursuanttoDN110/150only.

Thelowexhausttemperaturesrequire

commerciallyavailableexhaustvents

applicabletocondensingboilers.

Examples:

-

Chimneysresistanttomoisture

-

Interiorshellsresistanttocondensate

-

Certifiedexhaustvents

-

Diametersofconnectors(sleeves)

mustbetakenintoconsiderationfor

minimumshaftdiameters

Exhaustventingvia

-

exhaustlinecertifiedandchecked

accordingtoDIBT(Germany),VKF

(Switzerland),orÖTZ(Austria)

-

chimney

Conduitpipesandsectionsmustbe

-

freelyaccessibleandcheckablefrom

outsidetheshafts,andmustbepro-

tectedfromfreezing;

-

rearventilatedfrominsidetheshafts

Exhaustventsmustbe

-

resistanttomoisture

-

suitableforexhausttemperatures

below40°C

-

suitableforexcessivepressure

Recommendation:

Accessoryset:Exhaustvents

Condensatepipesmustnotbe

installedinfixedposition.

Thecondensateiscollectedinafunnel

anddischargedintothesewersystem.

Recommendation:

Accessory:Neutralizingdevice

ComplywithworksheetATVA251.

DANGER:

Dangerofpoisoning!Ifthe

siphonisnotfullofwater,orwith

openconnections,fluegasesarising

canputpeopleinmortaldanger.

ExhaustVents

Ventilation/exhaustsystem

Applicablelocalregulationsmustbe

compliedwithwheninstallingthe

exhaustsystem.

TheTRIGOLLcompactheatingcenter

mustbeoperatedwithanapproved

exhaustsystemonly.Customer

suppliedexhaustsystemsmustbe

resistanttomoisture,corrosion,and

condensate,andmustcomplywithall

staticandoperationalrequirements.

Thefireplaceopeningmustpermitan

unencumberedexitingoftheexhaust

gases(fireplacecapisnotrecom-

mended).

Theconnectionbetweenfireplaceand

TRIGONLmustbesloped(3%)so

thattheaccumulatingcondensatemay

flowbackfromtheexhaustpipe.This

connectionshouldhaveasfewbends

aspossible.Theexhaustventshall

haveinspectionopeningspursuantto

governmentregulations.Theuseofa

roomairindependentexhaustsystem

ispossible.

Exhaustpipes

Horizontalpipelayoutmustbeavoided

inordertoavoidanysettlingofconden-

sate.Youmustensurethatthevarious

componentsareconnectedandsealed

tightly.

Anyassemblyshalluse45°bends.

Verticalpartsshallbefastenedwith

straps.

Condensate

Theconnectionofthecondensate

discharge(behindboiler)mustbe

slopedintothedischargeline.Itmust

alsobeprotectedagainstfreezing.

Installationexampleforseparate

condensatedischargefromexhaust

vent.

Assembly

AssemblyPreparations

PlacementandDistances

Minimumdistancesmustbemaintained

inordertoenablefreeaccessfor

operationandmaintenance.

Placeofinstallation

Thesystemshallnotbeplacedinside

anyroomswithaggressivevapors

(suchashairspray,perchloroethylene,

tetracarbonchlorine),orhighaccumula-

tionofdustorhumidity(suchasa

laundryroom).Theplaceofinstallation

mustbeprotectedagainstfreezing.

Anywarrantyshallbevoidedfor

damagesresultingfromnoncompliance

withtheserequirements.

Whenassemblingtheequipment,care

mustbetakentopreventanyforeign

particles(suchasdrillingdust)from

enteringthegascondensingboiler.

Providecover-ups.Sincevarious

stateshavedifferentregulations,a

follow-upwiththerespectivegovern-

mentagenciesandthedistrictchimney

sweeperinchargeisrecommended.

Gasconnection

Thelayoutofgaspipesandconnection

tothegaslinemustbeperformedby

authorizedgasinstallersonly.Heating

andgaslinesmustbecleanedfrom

anyresidue,particularlyforolder

systems,priortotheconnectionofthe

gascondensingboiler.Caremustbe

takentoensureanon-stressedlayout

ofallgaslines.

Priortocommissioning,allpipecondu-

itsandconnectionsmustbechecked

fortightnessandleaks.Gasfittingsat

theburnermaybepressurechecked

upto150mbar.

Mountexteriortemperaturesensor

Thissensorisnotpre-wired.

Installationsite:

Minimumof2maboveground,prefe-

rablyonthenorthwallofthebuilding

Makesurethatthesensorisnotaf-

fectedbyfireplaces,windows,etc.

Installationtype:

Turnthesensorsuchthatthewires

exitthecasingatthebottom.

Conduitlength:

Maximumof100mwhenusing

NYM3x1mm2or

H05VV-F-3x1mm2

Minimumdistances

Ce manuel convient aux modèles suivants

Table des matières

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