Ehle CE2200 Manuel utilisateur

PB 1

ENGLISH

Operating manual

CE2200 camera elevation

and Proteus CRP300 Crawler

2 3

Operating manual - CE2200 camera elevation

ENGLISH

CE2200 camera elevation

and Proteus CRP300 crawler

2 3

Operating manual - CE2200 camera elevation

ENGLISH

Content

Chapter Page

1. Denition 4

2. Safety instructions 4

2.1. General information 4

2.2. Basic safety information 4

2.3. Safe operation of the device 4

3. Intended use 5

4. Scope of delivery 5

5. Technical description 5

6. Device and components 5

7. Preparing the assembly - retrotting with xing plates 6

8. Installing the CE2200 camera elevation 7

9. Installing the camera probe and additional lamps 8

10. Operating the CE2200 camera elevation / hazards 9

11. Selecting the correct wheelset 10

12. Maintenance and cleaning 10

13. Repair workshop 10

14. Specications 10

15. Troubleshooting 10

Read and observe the operating and safety instructions before using the camera.

This publication replaces all older versions. This publication may not be reproduced or electronically edited, copied or distributed in

used without guaranteeing their free use and follow in general their manufacturers' spelling. The trade names used are registered

trademarks and have to be treated as such. Subject to design changes in order to continually improve the product as well as form

and color changes. Scope of delivery may differ from product images. This document has been compiled with due diligence. Ne-

vertheless, we assume no liability for errors or omissions. © EHLE - HD Entwicklungs- und Vertriebsgesellschaft mbH

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Operating manual - CE2200 camera elevation

ENGLISH

1. Denition

The following symbols are used in this ope-

rating manual:

Caution!

Safety information: May lead to

injuries or damage if not observed.

Warning!

Safety information that indicates

dangers caused by electrical cur-

rents or voltages: May lead to in-

juries or damage if not observed

and can affect the operation of

the device.

Note

Additional information about the

operation of the device.

2. Safety instructions

2.1. General Information

Caution!

We assume no liability for damage caused by:

• Device damages caused by mechanical im-

pact and overvoltage,

• Device modifications made without our ex-

pressed permission,

• Non-intended use of the device not specified

in this manual.

Warning!

Observe the following basic safety rules. If you

use electrical devices, observe the safety rules

related to:

• Electrical shock

• Risk of fire

• Danger of explosion

• Risk of injuries

2.2. Basic Safety Information

• The power supply of the carriage may genera-

te dangerous, high voltages. Thus, the system

can only be switched on if all components of

the system are connected. For that reason,

the power supply is not accessible and the

system switches off immediately if connec-

tions are disconnected and /or the system

gets damaged.

• There are no components inside the system

which can be serviced by the user. Never open

any component of the system.

• Ensure that all connection cables are in proper

condition and cannot be pinched or damaged.

If you spot a damaged cable, disconnect the

power supply immediately.

• Only qualified persons are allowed to repair

this device. Improper repairs may lead to seri-

ous hazards. If your device needs to be repai-

red, please contact Ehle-HD or an authorized

service centre.

2.3. Safe Operation of the Devices

• Warning – risk of fatal injury due to electric

shock! Never touch exposed wires with bare

hands.

• Warning – risk of explosion!

The system is not certified to operate in pipes

containing explosive substances, e. g. gas or

solvents.

• Before you use cable and plug, check that they

are dry and free of grease.

• Always disconnect the power supply when

servicing the device.

• Be careful when you prepare the system.

Don't place the carriage too close to the se-

wer manhole. The carriage may drop into the

manhole when you test the carriage operati-

on. A person inside the manhole may be hurt

severely this way.

• Always disconnect the mains supply before you

start cleaning and maintenance operations.

• Always switch off the device after use.

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Operating manual - CE2200 camera elevation

ENGLISH

5. Technical description

The CE2200 camera elevation is connected to

the carriage with the lifter holder and the additio-

nal lamps connections. All features of the camera

and the additional lamps are now available at a

raised position but remain unchanged. In additi-

on, we recommend to use a third additional lamp

without retraction camera to ensure sufficient

illumination. Please keep in mind that the retrac-

tion camera operation is only available at the top

connection of the three additional lamp connec-

tions. The mechanical attachment is made by

the additional fixing plates to be installed at the

carriage. On top of these, the camera elevation

is bolted to the carriage for the time of use. If you

use the camera elevation, you cannot and should

not use the lifter installed. Adjust the correct ca-

mera height with the eccentric spanners at the

sides and at the front.

3. Intended use

The CE2200 camera elevation extends the ap-

plication of the CRP300 Proteus carriage pro-

duced by the MiniCam company. Combined

with a pan/roto camera, it allows the inspection

of large pipes with diameters between ND 1200

and ND 2200 mm.

Caution!

Do not connect nor use damaged equipment

or devices.

1. Holder for camera probe and

additional lamps

2. Holders of additional

lamps - elevation

3. Camera holder - elevation

4. Connection to the carriage

5. Eccentric spanners

6. Lamp connection cable

7. Base plate to be installed at the carriage

8. Additional lamp flanges of the

camera elevation

9. Camera holder - carriage

10. Additional lamp holders - carriage

11. Li f te r

12. Lowering frame

13.Holder axes of the lowering frame

14. Fixing plates

6. Device view and components

camera elevationcrawler CRP300

4. Scope of delivery

Complete set including:

• CE2200 camera elevation

• Fixing plates 2x

• Fastener sets

• Case with holder

Controls:

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Operating manual - CE2200 camera elevation

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7. Preparing the assembly - retrotting the xing plates

To use the camera elevation, replace the CRP300

carriage original holders of the lowering frame

with the fixing plates supplied.

Removing the lowering frames

• Remove the snap rings (A) of the

holder axes (B) by means of a pair of snap ring pliers.

• Press the holder axes (B) out and

remove the lowering frame (C).

Remove the original holders.

• Remove the fasteners (D) and

• Remove the original holders (E).

1 2

Installing the fixing plates

• Use the fasteners (G) supplied to install the fixing plates (F)

included in the delivery.

Re-installing the lowering frame

• Put the lowering frame (C) into to hole and

press in the holder axes (B).

• Fix the holder axes using the

snap rings (A) and a pair of snap ring pliers.

3 4

Ensure to use the holes pattern as specified

in the figure.

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Operating manual - CE2200 camera elevation

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E F G

8. Installing the CE2200 camera elevation

The carriage lifter may be

adjusted by hand to the correct

connector height.

Installing the camera elevation

• First, deinstall the camera head and

the additional lamps, if not yet done.

CRP300 Carriage

• Push the base plate (A) of the camera

elevation into the recess of the fixing

plates (B) (see Fig. A2)

• Further, adjust the lifter of the

carriage (C) to the connector height

of the camera elevation.

• Push the camera elevation to the

camera holder of the carriage to

connect and lock them together

(see Fig. A1 - check the correct position of

the cover ring.)

Locking the camera cover

• Turn the cover ring (D) clockwise to the stop,

to reach position (E) in the figure and to open

the cover completely.

• Insert the connector (G) of the camera elevation

into the socket.

• Turn the cover ring (D) counter-clockwise

to the stop.

• Tighten the fastener (F) with a 3 mm Allen wrench.

Installing the camera elevation on the carriage

• Bolt the base plate (H) with the fasteners (I) supplied

on the carriage.

Installing additional lamp flanges

• Put the additional lamp flanges (J) in the

additional lamp holders (K) of the carriage.

• Bolt them with the fasteners and the spring

washers (L) supplied.

WARNING:

Ensure that the carriage is switched off

before you install the flanges.

8 98 9

Operating instructions - CE2200 Camera Elevation

9. Installing the camera probe and additional lamps

Installing the additional lamps

• Insert the additional module

in the provided hole (B) of in the connector PIN (A).

• Tighten the additional module using the fasteners

and washers supplied.

As for the top holder of the additional lamp

holders, we recommend the additional ALB300

lamp with retraction camera.

D E

Locking the camera cover

• Turn the cover ring (C) clockwise to

the stop, to reach position (D) as in Fig.

and the cover is opened completely.

• Insert the connector (F) of the camera probe

into the socket.

• Turn the cover ring (C) counter-clockwise

to the stop.

• Tighten the fastener (E) with a 3 mm Allen wrench.

WARNING!

Ensure that the carriage is switched off

before you install or deinstall the camera

or additional lamps. Press the ALL-STOP

key at the control unit. The red LED next to

the key illuminates, if the carriage is really

switched off.

Component to be installed

1- ALB300 - additional lamp

with retraction camera

2- ALN300 - additional lamps 2x

3- CAM026 (P&T) or CAM028 (zoom)

ENGLISH

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Operating manual - CE2200 camera elevation

ENGLISH

8 9

10. Operating the CE2200 camera elevation

Hazards:

The telescopic mechanism is a hazard.

Always hold the camera holder with one

hand to avoid any uncontrolled slough of

the camera elevation which may result

in damages and severe injuries of hand

or fingers.

Adjusting the camera elevation

• Except the automatic carriage lifter operation,

all features are available.

• To adjust the camera elevation, open the

eccentric spanners (A).

• Pull the camera holder to the

height required.

• Fix the telescopic mechanism

using the eccentric spanners (A).

Re-adjusting the eccentric spanners

• If the eccentric spanners stuck,

do not close or do not fix the telescopi

mechanism properly, you have to re-adjust them.

• Open the eccentric spanner (A) and turn

the clamping nut (B) of the eccentric spanner to

adjust its contact pressure.

When you adjusted the correct height, you

should check again the tight contact of the

telescopic mechanism to avoid any uncont-

rolled slough.

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Operating manual - CE2200 camera elevation

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15. Troubleshooting

Failure Troubleshooting

The device does not

operate or does not

operate properly.

- Check the contacts in the

connectors, clean if necessary.

- Check the locks.

- Check connection and spiral

cables for damage.

Telescopic mechanism

stucked.

- Check if eccentric spanners are

fully openend.

- Clean the spaces between the

telescopic plates.

- Check the telescopic plates for

damage and/or distorsion.

Telescopic mechanism

cannot be xed.

- Check and re-adjust the ne

adjustment of the eccentric

spanners, if necessary.

- Check the locking screws of the

eccentric spanners.

Connections - Camera connection (front)

- Lifter connection (rear)

- 2x additional lamp

connections (at the side)

- 1x additional lamp

connection with retraction

camera (top connector)

Top camera position

(pipe centre) in case of

pneumatic wheels

1090 mm

Camera position (pipe

centre) with extended

plate

about 830 mm

Lowest camera

position (pipe centre)

with pneumatic wheels

565 mm

Pack size L x W x H mm 142 x 130 x 476 mm

Weight 5.70 kg

14. Specications12. Maintenance and cleaning

The planned maintenance is to remove conta-

mination from the CE2200 camera elevation, to

check proper operation of the device and to pre-

pare it for storage and later use.

• Clean the gaps between the plates of the de-

vice with water and a mild detergent, if re-

quired. Do not use aggressive cleaners like

industrial or floor cleaners because they may

damage the device.

• Check the connection cable for damages.

• Check and clean the contacts of the connec-

tors, they should be dry and free of grease.

• Check the telescopic plates' tight fit with lo-

cked eccentric spanners. If there is a backlash,

re-adjust the eccentric spanners (see page 9).

Perform maintenance, dry and store the came-

ra elevation at a safe place, best in the original

transport box.

13. Repair workshop

For information about repair shops in your area,

please contact our service hotline:

Tel.: +49 (0) 34 292 / 654 20 or

Email us: [email protected]

11. Selecting the correct wheelset size

Caution!

Always use the balloon wheels

when you use the camera elevation.

This prevents the carriage from

tilting to the side inside pipes of

large diameter.

Ce manuel convient aux modèles suivants

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