EGO CS1600E Manuel utilisateur

REPAIR GUIDELINE

CHAIN SAW_CS1600E

Version: 1

Issue Date: 2016/01/05

Table of Contents

NO.

Contents

Page

Troubleshooting

3-4

Tool list

Disassemble the product

6-9

Replace PCBA

10-13

Replace the motor

14-15

Replace the oil tank assembly/ plastic gear

Assemble the product

17-31

Troubleshooting

Problem

Possible Cause

Fault Position

Test & Solution

Fail to start/stop in

running

Weak connection of the

white cable

Battery

connection

terminals (base)

Open the housing, check if the white

cable that connects to the battery

connection terminal was insufficiently

soldered (weak connection), re-solder

the cable and check the function.

Electric assembly is

broken

Electric assembly

Open the housing, replace PCBA

Big deviation of the speed

sensor

Motor assembly

Open the housing, replace the motor

assembly

No oil lubrication

when cutting

Oiling hole in housing was

blocked by debris

Oil hole in

housing

Open the housing, clear the oil hole in

housing.

Oil pumper was blocked

by oil residue

Oil tank assembly

Open the housing, replace the oil tank

assembly

Plastic gear was worn out

Plastic gear

Open the housing, replace the plastic

gear; check and clear the oil hole in the

housing.

Saw chain cannot or

hard to move in guide

bar

Guide bar was worn out

Guide bar

Replace the guide bar

Troubleshooting

Problem

Possible Cause

Fault Position

Test & Solution

Saw chains slides on

the sprocket/big

noise

The sprocket was worn

out

Sprocket

Replace the sprocket

Noise

Motor bearing was worn

out

Motor

Open the housing, replace the motor

assembly

Tool List For Repair

NO.

Tool List

SPEC

Remark

Magnetic bits

Electric soldering iron

Heat gun

Heat shrinkable sleeves

Silicon glue

Assist fixing the plug

Scissors

To remove the shrinkable sleeve

Snap ring pliers

To remove the E-ring

1. Remove the side cover, saw chain and guide bar from the chain saw;

Description

Part Number

SPEC

Side Cover Assembly

2823860001

---

Saw Chain

3810671001

90PX056X(Oregon)

Guide Bar

3705964001

164MLEA041 (Oregon) 400mm (16”)

Disassemble the Product

Side Cover Assembly

Saw Chain

Guide Bar

2. Remove the E-ring, Gasket and Sprocket from the motor shaft.

Description

Part Number

Qty.

E-Ring

5660028001

Gasket

5660208001

Sprocket

3421564001

Disassemble the Product

E-ring

Sprocket

Gasket

3. Loose the 4 screws to remove the front handle from the housing.

Description

Part Number

Quantity

Tapping Screw

5610042014

Front Handle

3127504002

Disassemble the Product

Right Side

Left Side

4. Loosen the oil tank and disconnect the hook line with the oil tank cover.

5. Loosen the 12 screws in housing to open the housing.

Description

Part Number

Quantity

Tapping Screw

5610042014

Disassemble the Product

Loosen

Oil Tank Cover Hook Line

Pull

1. Loosen the 4 screws in fan baffle and remove the fan baffle from the motor.

Description

Part Number

Quantity

Tapping Screw

5610042014

Fan Baffle

3127502001

Replace PCBA

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