EFD 1000XL Manuel utilisateur
Operating Guide
1000 Series Dispensers
®
A NORDSON COMPANY
In the US: 800-556-3484 In the UK: 0800 585733 In Mexico: 001-800-556-3484
1000XL 1000D
•
The 1000 Series dispensers provide years of trouble-free, produc-
tive service. This Operating Guide will help you maximize the
usefulness of your new dispenser.
Pleasespendafewminutestobecomefamiliarwiththecontrolsand
features of your new dispenser. Follow our recommended testing
procedures. Reviewthehelpfulinformationwehaveincludedbased
on over 30 years of industrial dispensing experience.
Most questions you will have are answered in this Guide. However,
ifyouneedassistance,pleasedonothesitatetocontactEFDoryour
authorized EFD distributor.
In the US, call 800-556-3484.
In Mexico, call 001-800-556-3484.
In the UK, ring free 0800 585733.
Introduction
The EFD Pledge
We pledge that you will be completely satisfied with our products.
We endeavor to ensure that every EFD product is produced to our
no-compromise quality standards.
If you feel that you are not receiving all the support you require,
orifyouhaveanyquestionsorcomments,Iinviteyoutowriteorcall
me personally.
Our goal is to build not only the finest equipment and components,
but also to build long-term customer relationships founded on
superb quality, service, value and trust. John Carter, President
☎
Getting Started ............................................................................. 4
Specifications
First Steps .................................................................................... 5
Unpacking the Dispenser and Activating your Ten Year No-fault Warranty
1000XL - Hookup ...................................................................... 6-7
1000XL - Setup for Testing ....................................................... 8-9
1000D - Hookup .................................................................... 10-11
1000D - Setup for Testing ..................................................... 12-13
Testing the 1000 Series Dispensers ..................................... 14-15
Making Timed Deposits
Changing Deposit Size
Drawing Stripes
ULTRA Dispensing System................................................... 16-17
How to Use the Vacuum Control........................................... 18-19
1000XL only
Loading the Barrel Reservoirs............................................... 20-21
Now, Test Your Fluid.................................................................. 22
Troubleshooting ......................................................................... 23
1000XL and 1000D Schematic & Parts...................................... 24
1000 Series Programmable Timer ............................................. 25
Suggestions & Reminders.......................................................... 26
Components Reorder................................................................. 27
Ten Year No-fault Warranty ....................................................... 28
Meets applicable CSA and CE requirements.
Reference CSA LR File Number 84105
Contents
This manual is for the express and sole use of EFD
dispenserpurchasers and users,andnoportionof this
manual may be reproduced in any form.
EFD, ULTRA System, LV Barrier, SmoothFlow,
ZeroDraft, SafetyLok, SnapLok and DispenStand are
trademarks of EFD Inc. ©2004 EFD Inc.
We have organized this Guide to provide setup and testing proce-
dures for the 1000XL and 1000D dispensers.
If you have the 1000XL, first review pages 6 - 9 which illustrate how
to hook up the dispenser and what the controls do.
For the 1000D, review pages 10 - 13.
Next, pages 14 - 15 show how to dispense the thick, paste-like test
material included in the Test Kit. These instructions are common to
both 1000 Series dispensers.
Finally, pages 18 - 19 illustrate how to dispense low-viscosity liquid
using the vacuum control provided on the 1000XL.
The rest of the information in this Guide applies to both of the 1000
Series dispensers.
1000 Series Specifications
Input voltage: Selectable
100/120/220 VAC
50/60 Hz 16/13 VA
Internal voltage: 24 VDC
Foot-pedal voltage: 9 VDC
Air input: 80 to 100 psi
(5.5 to 6.9 bar)
Air output: 0 to 100 psi
(0 to 6.9 bar)
Cycle rate: > 600/minute
Time repeat: ±0.1%
Initiation: maintained or momentary
TimeRange: programmable(seconds)
0.005 to 0.04 sec.
0.01 to 1.0 sec.
0.1 to 10 sec.
0.2 to 20 sec.
0.3 to 31 sec.
1000XL
10⅜x 8½x 2⅝ 5 lb 12 oz
26.4 x 21.6 x 6.7 cm 2.63 kg
1000D
8⅝x 8½x 2⅝ 4 lb 12 oz
21.9 x 21.6 x 6.7 cm 2.18 kg
Getting Started
First: Unpackanduse the checklist enclosed with the Dispenser Kit
to identify all items. If there is any discrepancy, please call us
immediately.
Second: Powerandcompressedplantairshouldbeavailablewhere
thedispenseristobesetup. Airpressureshouldbebetween80and
100 psi (5.5 to 6.9 bar). (Bottled nitrogen can be used.) If you are
notusing an EFD five-micronfilterregulator #2000F755, be certain
your plant air is properly filtered and dry.
Check voltage label to be certain it agrees with the available power.
Third: Now is a good time to ACTIVATE your extended Ten Year
No-fault Warranty. Please fill in and return the postage-paid
Warrantycard. Or,ifyouprefer,calltheappropriatetoll-freenumber
listed below, provide the serial number of your dispenser and
respond to a few short questions.
In the US, call 800-556-3484.
In Mexico, call 001-800-556-3484.
In the UK, ring free 0800 585733.
☎
First Steps
❻
❶
❺
Check voltage label
on dispenser
Plant air, 125 psi maximum to
regulator. Output from regulator
should be a minimum of 80 psi,
maximum of 100 psi.
❷
❸
❹
Blue
test fluid Male quick-connect,
insert and twist to lock
❼
Power
cord
Air input
hose
Foot pedal
assembly
Adapter
assembly 1000XL
1000XL
1000XL -- Hookup
❶Connecttheairinputhosetoaplantairsource. Setplantairsupply
within 80 to 100 psi (5.5 to 6.9 bar). Where required, use an EFD
five-micron filter regulator #2000F755 (see Warranty).
❷Attachtheairinputhosecouplingtothedispenser. Pullbackmetal
ring to attach to dispenser.
❸Plug in the polarized foot pedal connector.
❹Checkthevoltagelabelontheinputvoltageselectorcartridge. To
change the voltage, remove the voltage selector from the car-
tridge,rotateitandpositionthecorrectvoltagetoshowthroughthe
cartridge window. Replace the cartridge into the power cord
receptacle and insure that both sides snap securely into position.
Install the power cord.
❺Attach the 10cc barrel pre-filled with blue, nontoxic test fluid
(included with the dispenser) to the 10cc adapter head.
❻Takethe10ccadapterassembly(#5150ontheadapterhead)and
inserttheblack,malequick-connectintotheairoutputfittingonthe
frontpanelandturnclockwisetolock. Placethebarrelinthebarrel
stand.
❼Duringtheinitialtesting,youwillnotusethevacuumcontrol. Keep
this control shut off (turned completely clockwise—do not force).
220
120
100
Spare fuse
Voltage value
Cartridge window
(check voltage indicated)
CONTROLS and CONNECTIONS
5
4
Voltage selector and
fuse cartridge
Air input
Vacuum transducer
air exhaust port
Cover screw
Power input
receptacle
Barrel
vacuum control Vacuum gauge
Air output
quick-connect Power
switch
21
Air pressure
regulator
3
6
Timer
bypass
7
Time
controlAir gauge Cycle LED
220
1000XL
1000XL -- Setup for Testing
Power switch 6should be off.
The amount of material dispensed each cycle depends on the
combination of air pressure, time of air pulse, viscosity of material
and dispensing tip size.
Thefirststepistoremovethetipcapfromthepre-filledbarrelofblue
test material (twist and pull). Replace it with an 18 gage (green)
tapered dispensing tip. Press the tip on and twist clockwise to lock.
Pulloutairpressureregulatorknob1untilit"clicks"intotheunlocked
position. Turnclockwisetoadjusttheairpressureto30psi(2.1bar)
for the initial tests.
Always set the pressure desired by turning the air regulator knob 1
clockwise. To reduce the pressure, turn the knob counterclockwise
until the air gauge 2reads a lower pressure than desired. Then
increase and stop at desired pressure. Push knob in to lock.
Set the time control 3to #7. Dispense cycle time increases from
0.01 second minimum to 1.0 second as knob is turned clockwise.
Be sure vacuum control 4is shut off. In the initial tests, the vacuum
pressure gauge 5will indicate zero pressure. You may notice the
needle on this gauge (when turned off) will jump slightly after each
cycle. This is normal.
Press power switch 6to turn on the dispenser. It will light green.
Press timer bypass switch 7. It will light yellow. In this operation
mode, the timer will be bypassed to fill the dispensing tip before you
begintesting. Acontinuousflowofmaterialwilloccuraslongasthe
foot pedal is pressed.
Please continue to page 14 for test procedures.
❶
Plant air, 125 psi maximum to
regulator. Output from regulator
should be a minimum of 80 psi,
maximum of 100 psi.
❷
❺
Check voltage label
on dispenser
❸
❻
Blue
test fluid
❹
Male quick-connect,
insert and twist to lock
Power
cord
Air input
hose
Foot pedal
assembly
Adapter
assembly
1000D
Ce manuel convient aux modèles suivants
1
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