Edge Technologies Patriot Series Manuel utilisateur

Patriot 338 & 551

OPERATIONS MANUAL

PATRIOT SERIES 338&551

HYDRODYNAMIC AUTOMATIC BAR FEEDER

PATRIOT

MANUAL FOR USE AND MAINTENANCE

REV. 5 DATE：2015/10/01 COD：BPA102032

S/H

Table of contents Patriot Series

1. General Information

Section Page

1.1 Contents of the Manual -------------------------------------------------------------------------------------- 1

1.2 Machine Data Plate ------------------------------------------------------------------------------------------- 2

1.3 Technical Support --------------------------------------------------------------------------------------------- 2

2. Technical Information

2.1 Description of the Machine --------------------------------------------------------------------------------- 3

2.2 Machine Footprint --------------------------------------------------------------------------------------------- 4

2.3 Capacities and Requirements ----------------------------------------------------------------------------- 4

2.4 Compressed Air Supply ------------------------------------------------------------------------------------- 5

2.5 Electrical Supply ---------------------------------------------------------------------------------------------- 6

2.6 Guide Channel Specifications ----------------------------------------------------------------------------- 6

2.7.1 Bar Stock Straightness Requirements ---------------------------------------------------------------- 7

2.7.2 Procedure for Checking Bar Stock Straightness -------------------------------------------------- 7

2.7.3 Bar Stock Preparation ------------------------------------------------------------------------------------ 8

2.7.4 RPM Limiting Factors ------------------------------------------------------------------------------------- 8

3. Transportation and Handling

3.1 Packaging of the Bar Feeder ------------------------------------------------------------------------------ 9

3.2 Transporting the Bar Feeder ------------------------------------------------------------------------------- 9

3.3 Installation Area --------------------------------------------------------------------------------------------- 10

4. Installation

4.1 Lathe Preparation ------------------------------------------------------------------------------------------- 11

4.2 Distance From Lathe -------------------------------------------------------------------------------------- 11

4.3 Height Adjustment ------------------------------------------------------------------------------------------ 12

Table of contents Patriot Series

4.4 Leveling -------------------------------------------------------------------------------------------------------- 12

4.5 Alignment ------------------------------------------------------------------------------------------------------ 13

4.5.1 Preparing the Bar Feeder ------------------------------------------------------------------------------- 13

4.5.2 Aligning the Center Lines ------------------------------------------------------------------------------- 14

4.5.3 Anchoring the Bar Feeder ------------------------------------------------------------------------------ 15

4.6 Installation of Accessories -- ----------------------------------------------------------------------------- 16

4.6.1 Moveable Anti-Vibration Device (MAVD) ----------------------------------------------------------- 16

4.6.2 Fixed Front Nose ----------------------------------------------------------------------------------------- 17

4.6.3 Telescoping Front Nose --------------------------------------------------------------------------------- 17

4.6.4 Synchronization Device --------------------------------------------------------------------------------- 18

4.7 Oil for Guide Channel -------------------------------------------------------------------------------------- 19

5. Adjustments and Settings

5.1 Structure of the Bar Feeder ------------------------------------------------------------------------------- 20

5.2 Adjustment of the Loading Device ---------------------------------------------------------------------- 21

5.3 Chain Adjustment and Lubrication ---------------------------------------------------------------------- 22

5.4 Moveable Anti-Vibration Device Adjustment --------------------------------------------------------- 23

6. Control Operations and Descriptions

6.1 Sequence to Manually Change Bars ------------------------------------------------------------------- 24

6.2 Start Up -------------------------------------------------------------------------------------------------------- 25

6.3 Clearing an Alarm ------------------------------------------------------------------------------------------- 25

6.4 Resetting the Zero Position ------------------------------------------------------------------------------- 26

6.5 Description of the Manual Screen ----------------------------------------------------------------------- 27

6.6 Description of the Automatic Screen ------------------------------------------------------------------- 28

6.7 Loading With the Bar On and Bar Off Buttons ------------------------------------------------------- 29

Table of contents Patriot Series

III

6.8 Entering a New Program ---------------------------------------------------------------------------------- 30

6.9 Selecting and Editing an Existing Program ----------------------------------------------------------- 33

7. General Maintenance

7.1 Periodic Maintenance -------------------------------------------------------------------------------------- 34

7.2 Rotating Tip and Collet ------------------------------------------------------------------------------------ 34

7.3 Air Filter/Regulator/Lubrication Unit -------------------------------------------------------------------- 34

Parameters

8. User Parameters ---------------------------------------------------------------------------------------------- 35

9. Factory Parameters ------------------------------------------------------------------------------------------ 47

10. Service Technician Parameters ------------------------------------------------------------------------- 58

Alarms

11. Error Alarms -------------------------------------------------------------------------------------------------- 62

Electrical Schematic

12. Machine Electrical Drawings ----------------------------------------------------------------------------------

Parts

13. Parts List -----------------------------------------------------------------------------------------------------------

1. General Information Patriot Series

1. General Information

Please read and understand the Manual before operating the bar feeder

1.1 Contents of the Manual

The bar feeder manufacturer has provided this manual as an integral part of the machine.

Adherence to the instructions of the manual will help prevent injury to the operator and

damage to the machine as well as helping to realize the maximum potential of the bar

feeder and machine tool. Particularly important points of information are preceded by

the following symbols and text:

Warning Indicates a potential danger to life or risk of personal injury. Exercise

extreme caution.

Caution Indicates a possible hazardous condition. Take precautions according to the

instructions following these warnings to help prevent injury to personnel or damage to the

equipment.

Important Information precedes special or technical information. Additional

information can be located by using the table of contents of this manual.

Skilled Denotes operations that must be carried out by qualified and skilled personnel.

Other operations may be performed by qualified personnel or trained operators.

1. General Information Patriot Series

1.2 Machine Data Plate

A. Name of manufacturer

B. Model(Type)

C. Serial Number

D. Manufacture Date

E. Weight of Machine

F. Pneumatic Pressure

G. Rated Voltage

H. Control Voltage

I. Full Load Current

J. Power

K. Short Circuit Rating

L. Wiring Drawing Number

Important information When inquiring about or ordering parts please have the

machine model (type) and serial number on hand. Refer to the machine data plate

for this information.

1.3 Technical Support

For technical support please contact the Edge Technologies Service Department

by phone at 314-692-8388 of by email [email protected]

Important information When calling for technical support please have the

machine model (type) and serial number on hand. Refer to the machine data plate

for this information.

2. Technical Information Patriot Series

2. Technical Information

2.1 Description of the Machine

The Patriot is a PLC controlled automatic bar feeder designed for both Swiss style and fixed

headstock lathes. The bar feeder is constructed to handle a wide variety of material profiles

from round to hex and square stocks and can be adapted to feed materials with a more unique

shape.

The bar feeder uses hydrodynamic design to dampen vibrations caused by bar stock rotation.

The bar stock spins within a polyurethane channel which is flooded with a high viscosity

circulating oil. This creates turbulence within the channel that serves to steady the material and

control vibration. The end of the bar stock is supported by a bearing unit on the end of the bar

pusher and the work holding system of the lathe.

An anti-vibration device is located at the front of the bar feeder. Polyurethane bushings

surround the bar, leaving a few millimeters clearance between the bar and the bushings.

This void is filled with oil to help further stabilize and support the stock. For Swiss style sliding

headstock lathes a moveable anti-vibration device is mounted on the rear of the lathe headstock

to provide even more support and vibration dampening.

Our touch screen control panel gives access to parameters that allow easy set up and operation.

Most job changeovers require only one or two parameter settings. While in the automatic mode

the screen displays helpful information.

2. Technical Information Patriot Series

2.2 Machine Footprint

Model 25 32 37

L 3020 3680 4222

A (Max Bar Length) 2600 3260 3800

B 276 284 574

C 1309 1309 1559

H 850mm to 1300mm

Weight 850kg 900kg 950kg

2.3 Capacities and Requirements

Bar Diameter Capability 5mm (.196”) to 32mm (1.260”)

Available Channel Diameters 13, 21, 26, 28, 33, 36

Magazine Capacity (12” plane) Ø5 – 60 bars, ø32 – 9 bars

Oil Requirement 60 liters ISO CB 150

Electrical Requirement 3 phase 220VAC, 16A 50/620Hz

Air Requirement 6 Bar (85 PSI)

2. Technical Information Patriot Series

2.4 Compressed Air Supply

Air supply to the bar feeder must be supplied through a line having a minimum inside diameter

of 8mm. Pressure must be maintained at a minimum of 6 bar (85 PSI) for the bar feeder to

operate properly. An air pressure safety switch connected to the filter/regulator unit monitors air

pressure. A fault will be displayed on the bar feeder operator panel if the air pressure falls

below 6 bar. Air consumption is approximately 50L per hour.

2.4.1 Connect the air supply line to the fitting “A”. Pull the regulator control knob up and turn

the knob to set the air pressure to 6 bar (85 PSI).

2.4.2 The filter/regulator unit supplies lubricating oil to the various pneumatic system

components. The lubricator unit should be set at the factory but it may be adjusted as needed.

To adjust turn knob “C”. The proper setting supplies 1-2 drops of oil per 1000 liters of air used.

The lubricator oil level should be maintained between the high and low level marks on the

container. To fill the unit, first disconnect the air supply from fitting “A”. Remove the filler screw

“D” and fill the reservoir with one of the oils from the chart below or an equivalent.

Air Unit Lubricating Oil – ISO VG32

BP Castrol Chevron Mobil Shell

Energol HLP 32

Hyspin VG32 Regal R&O 32 DTE 24 or Light

Tellus 32

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