Eaton Powerware Series Manuel utilisateur

Powerware Series

Eaton 9395 Field Installed UPM

Mechanical Installation Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please

read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de maintenance

des batteries et de l’onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l’équipement et conserver ce

manuel afin de pouvoir vous y reporter ultérieurement.

WARNING

This is a product for restricted sales distribution to informed partners (EN/IEC 62040−2). Installation restrictions or additional measures

may be needed to prevent electromagnetic disturbances.

Eaton is a registered trademark of Eaton Corporation or its subsidiaries and affiliates.

the express written approval of Eaton Corporation.

EATON 9395 Field Installed UPM Mechanical Installation Manual S164201717 Rev 3 www.eaton.com/powerquality i

Table of Contents

1 Introduction 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Using This Manual 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Conventions Used in This Manual 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Symbols, Controls, and Indicators 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 For More Information 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Getting Help 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety Warnings 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Field Installed UPM Installation Plan and Unpacking 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Creating an Installation Plan 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Preparing the Site 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Inspecting and Unpacking the FI−UPM Cabinet 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Field Installed UPM Installation 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Preliminary Installation Information 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Unloading the FI−UPM Cabinet from the Pallet 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Mechanical Installation 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Electrical Installation 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Initial Startup 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Completing the Installation Checklist 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty W−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

EATON 9395 Field Installed UPM Mechanical Installation Manual S164201717 Rev 3 www.eaton.com/powerquality

List of Figures

Figure 1-1. Powerware 9395 Field Installed UPM 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-1. FI−UPM Cabinet Dimensions (Front View) 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-2. FI−UPM Cabinet Dimensions (Right Side View) 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-3. FI−UPM Cabinet Dimensions (Top View) 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-4. FI−UPM Cabinet Dimensions (Bottom View) 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-5. FI−UPM Cabinet Dimensions (Bottom View with Mounting Brackets) 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-6. FI−UPM Cabinet Center of Gravity 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-7. Powerware 9395 FI−UPM Cabinet as Shipped on Pallet 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-1. Removing the Left Side Shipping Bracket 4−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-2. Removing the Right Side Shipping Bracket 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-3. UPS Cabinet Wire Entry Plate and Knockout Locations 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EATON 9395 Field Installed UPM Mechanical Installation Manual S164201717 Rev 3 www.eaton.com/powerquality 1−1

Chapter 1 Introduction

The Eaton®9395 Field Installed UPM (FI−UPM) provides increased capacity or N+1

redundancy for Eaton 9395 UPS systems. Capacity increase depends on the

capabilities of the originally installed system. The FI−UPM may be installed at any time

when power needs change. The module cabinet installs on the left side of the UPS

cabinet and wires directly to the UPS. No input or output wiring changes are needed

for a capacity increase if the original installation was wired with increased capacity in

mind. Operation remains the same as the original UPS.

The FI−UPM is housed in a single, free-standing cabinet with safety shields behind the

front panel for hazardous voltage protection. The cabinet matches the UPS cabinet in

style and color. Figure 1-1 shows the Eaton 9395 FI−UPM.

NOTE Wiring, startup, and operational checks must be performed by an authorized Eaton Customer Service

Engineer, or the warranty terms specified on page W−1 become void. This service is offered as part of the

sales contract for the FI−UPM. Contact an Eaton service representative in advance (usually a two−week notice

is required) to request service.

1.1 Using This Manual

This manual describes how to mechanically install the Eaton 9395 FI−UPM cabinet.

Electrical installation will be performed by an Eaton Customer Service Engineer. Read

and understand the procedures described in this manual to ensure trouble−free

installation.

1.2 Conventions Used in This Manual

This manual uses these type conventions:

SBold type highlights important concepts in discussions, key terms in procedures,

and menu options, or represents a command or option that you type or enter at a

prompt.

SItalic type highlights notes and new terms where they are defined.

SScreen type represents information that appears on the screen or LCD.

Icon Description

Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements.

The term UPS system refers to the entire power protection system – the UPS

cabinet, the battery cabinet, and options or accessories installed.

Figure 1Table 1

INTRODUCTION

EATON 9395 Field Installed UPM Mechanical Installation Manual S164201717 Rev 3 www.eaton.com/powerquality

1−2

Figure 1-1. Eaton 9395 Field Installed UPM

INTRODUCTION

EATON 9395 Field Installed UPM Mechanical Installation Manual S164201717 Rev 3 www.eaton.com/powerquality 1−3

1.3 Symbols, Controls, and Indicators

The following are examples of symbols used on the UPS or accessories to alert you

to important information:

RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric

shock symbol.

CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for

additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the

trash. This product contains sealed, lead-acid batteries and must be disposed of

properly. For more information, contact your local recycling/reuse or hazardous waste

center.

This symbol indicates that you should not discard waste electrical or electronic

equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse

or hazardous waste center.

1.4 For More Information

Refer to the followong manuals for additional information:

SEaton 9395 UPS (225–275 kVA) Installation and Operation Manual

SEaton 9395 UPS (300 kVA) Installation and Operation Manual

SEaton 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual

SEaton 9395 UPS and Plus 1 UPS (450–550 kVA) Installation and Operation Manual

SEaton 9395 UPS and Plus 1 UPS (650–825 kVA) Installation and Operation Manual

SEaton 9395 UPS (1000–1100 kVA) Installation and Operation Manual

These manuals describe:

SUPS cabinet, optional components, and accessory installation instructions,

including site preparation, planning for installation, and wiring and safety

information. Detailed illustrations of cabinets and optional accessories with

dimensional and connection point drawings are provided.

SUPS operation, including UPS cabinet controls, functions of the UPS, standard

features and optional accessories, procedures for starting and stopping the UPS,

and information about maintenance and responding to system events.

SCommunication capabilities of the UPS system.

Visit www.eaton.com/powerquality or contact Eaton service representative for

information on how to obtain copies of these manuals.

INTRODUCTION

EATON 9395 Field Installed UPM Mechanical Installation Manual S164201717 Rev 3 www.eaton.com/powerquality

1−4

1.5 Getting Help

If help is needed with any of the following:

SScheduling initial startup

SRegional locations and telephone numbers

SA question about any of the information in this manual

SA question this manual does not answer

Please call the Eaton Help Desk at:

United States: 1−800−843−9433 or 1−919−870−3028

Canada: 1−800−461−9166 ext 260

All other countries: Call your local service representative

EATON 9395 Field Installed UPM Mechanical Installation Manual S164201717 Rev 3 www.eaton.com/powerquality 2−1

Chapter 2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation of the Field Installed

UPM (FI−UPM ). Read all instructions before operating the equipment and save this manual for future

reference.

The FI−UPM cabinet is designed for industrial or computer room applications, and contains safety shields

behind the panel. However, the FI−UPM is a sophisticated power system and should be handled with

appropriate care.

DANGER

The FI−UPM contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED

SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the FI−UPM.

WARNING

SThe UPS system contains its own energy source (batteries). The output terminals may carry live voltage

even when the UPS is disconnected from an AC source.

STo reduce the risk of fire or electric shock, install this UPS and FI−UPM in a temperature and humidity

controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed

40°C (104°F). Do not operate near water or excessive humidity (95% maximum). The system is not

intended for outdoor use.

SEnsure all power is disconnected before performing installation or service.

SELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. Attempting to alter

wiring can cause injury.

CAUTION

SKeep the FI−UPM front panel installed to ensure proper cooling airflow and to protect personnel from

dangerous voltages inside the unit.

SDo not install or operate the UPS system or FI−UPM close to gas or electric heat sources.

SThe operating environment should be maintained within the parameters stated in this manual.

SKeep surroundings uncluttered, clean, and free from excess moisture.

SObserve all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the

equipment.

Figure 2Table 2

SAFETY WARNINGS

EATON 9395 Field Installed UPM Mechanical Installation Manual S164201717 Rev 3 www.eaton.com/powerquality

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