Eaton XStorage 400 Manuel utilisateur

p/n: P-164001032

Revision 01

400 kW Battery Energy Storage System

Installation an Operation Manual

Eaton®® xStorage 400

Eaton reserves the right to change specifications without prior notice. Samsung is a registere tra emark of Samsung Electronics Co.,

Lt . Mo bus is a registere tra emark of Schnei er Automation, Inc. MOXA is a registere tra emark an MGate is a tra emark of

MOXA, Inc. Spiralock is a registere tra emark of Spiralock Corporation. KIRK is a registere tra emark of Kirk Key Interlock company,

LLC, a subsi iary of Halma plc. National Electrical Co e an NEC are registere tra emarks of National Fire Protection Association, Inc.

ERIFLEX an FLEXIBAR are registere tra emark of Erico International Corporation. Hilti an Hilti PROFIS Engineering are registere

tra emarks of Hilti AG, Schaan. All other tra emarks are property of their respective companies.

express written approval of Eaton.

IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance

of the Battery Energy Storage System and batteries. Please read all instructions before operating the

equipment and save this manual for future reference.

To ensure you have the most up-to-date content and information for this product, please review the

latest manual revision on our website, www.eaton.com/Energy ware.

Eaton xStorage 400 Installation an Operation Manual P-164001032—Rev 01 iii

TTaabbllee ooff CCoonntteennttss

11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11

1.1 System Description.....................................................................................................................................1

1.1.1 Inverter System....................................................................................................................................2

1.1.2 Battery System ....................................................................................................................................2

1.1.3 Cooling and Heating ..............................................................................................................................2

1.1.4 Inverter Cooling System ......................................................................................................................... 2

1.1.5 Hydrogen Detection .............................................................................................................................3

1.1.6 Digital Dashboard .................................................................................................................................3

1.2 Using This Manual ......................................................................................................................................3

1.3 Conventions Used in This Manual .................................................................................................................. 3

1.4 Symbols, Controls, and Indicators .................................................................................................................. 4

1.5 For More Information ..................................................................................................................................4

1.6 Getting Help..............................................................................................................................................4

22 SSaaffeettyy WWaarrnniinnggss........................................................................................................................................................................................................................................................................................55

2.1 Safety Warnings.........................................................................................................................................5

33 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ..........................................................................................................................................................................................................................................77

3.1 Installation Plan and Unpacking...................................................................................................................... 7

3.1.1 Creating an Installation Plan ....................................................................................................................7

3.2 Preparing the Site .......................................................................................................................................7

3.2.1 Environmental Conditions....................................................................................................................... 7

3.2.2 Installation Considerations .....................................................................................................................7

3.2.2.1 System nchoring Preparation....................................................................................................... 17

3.2.3 Power Wiring Considerations ................................................................................................................ 19

3.2.4 Interface Wiring Preparation.................................................................................................................. 20

3.3 Inspecting and Unpacking .......................................................................................................................... 21

IInnssttaallllaattiioonn .................................................................................................................................................................................................................................................................................................. 2233

4.1 Preliminary Installation Information............................................................................................................... 23

4.2 Unloading and Placement of the Eaton xStorage 400........................................................................................ 23

4.3 Battery System Installation ......................................................................................................................... 26

4.4 Two-Hole Barrel Lug Terminations to Bus Bar Installation .................................................................................. 26

4.5 External C Power Wiring Installation ........................................................................................................... 28

4.6 Installing Interface Wiring Connections ......................................................................................................... 31

4.7 Initial Startup ........................................................................................................................................... 33

4.8 Completing the Installation Checklist ............................................................................................................ 33

4.8.1 Installation Checklist............................................................................................................................ 33

55 UUnnddeerrssttaannddiinngg tthhee xxSSttoorraaggee 0000 OOppeerraattiioonn........................................................................................................................................................................................................ 3355

5.1 System Subassemblies and Component Locations .......................................................................................... 35

5.2 Eaton xStorage 400 Overview ..................................................................................................................... 37

iv Eaton xStorage 400 Installation an Operation Manual P-164001032—Rev 01

5.3 Charging Mode ........................................................................................................................................ 38

5.4 Discharging Mode .................................................................................................................................... 39

5.5 Standby Mode ......................................................................................................................................... 40

66 OOppeerraattiinngg IInnssttrruuccttiioonnss .................................................................................................................................................................................................................................................................. 11

6.1 System Controls and Indicators ................................................................................................................... 41

6.1.1 Control and Monitoring Panel ................................................................................................................ 41

6.2 Emergency Power Off (EPO)....................................................................................................................... 42

6.3 Utility Outage .......................................................................................................................................... 42

6.4 Extended Shutdown.................................................................................................................................. 42

6.5 Startup fter Extended Blackout .................................................................................................................. 42

6.6 Shutdown and Decommissioning................................................................................................................. 43

6.7 Fire Procedure ......................................................................................................................................... 43

6.8 Hydrogen Mitigation Procedure .................................................................................................................. 44

77 OOnneelliinneess aanndd SScchheemmaattiiccss.......................................................................................................................................................................................................................................................... 77

7.1 Onelines and Schematics ........................................................................................................................... 47

88 CCoommmmuunniiccaattiioonn ...................................................................................................................................................................................................................................................................................... 99

8.1 Communication........................................................................................................................................ 49

8.1.1 Communication Protocols..................................................................................................................... 51

8.2 Demand Response ................................................................................................................................... 51

8.3 Predict Pulse Dashboard ............................................................................................................................ 53

8.3.1 PredictPulse Features ......................................................................................................................... 53

8.3.2 Installing PredictPulse ......................................................................................................................... 54

8.3.3 PredictPulse Dashboard ...................................................................................................................... 54

99 MMaaiinntteennaannccee.............................................................................................................................................................................................................................................................................................. 5577

9.1 Energy Storage System Maintenance ........................................................................................................... 57

9.1.1 Important Safety Instructions ................................................................................................................ 57

9.2 Preventive Maintenance Schedule ............................................................................................................... 57

1100 PPrroodduucctt SSppeecciiffiiccaattiioonnss.............................................................................................................................................................................................................................................................. 5599

10.1 Introduction ........................................................................................................................................... 59

10.2 Models ................................................................................................................................................. 59

10.3 Input Specifications ................................................................................................................................. 59

10.4 Output Specifications .............................................................................................................................. 59

10.5 Environmental Specifications..................................................................................................................... 60

10.6 Battery Characteristics ............................................................................................................................. 60

10.7 Eaton Corporation End User License greement for the xStorage 400 ............................................................... 61

1111 WWaarrrraannttyy...................................................................................................................................................................................................................................................................................................... 7755

11.1 Warranty............................................................................................................................................... 75

1122 AAppppeennddiixx...................................................................................................................................................................................................................................................................................................... 7777

Table of Contents

Eaton xStorage 400 Installation an Operation Manual P-164001032—Rev 01 v

12.1 Battery Safety Data Sheets ....................................................................................................................... 77

Table of Contents

vi Eaton xStorage 400 Installation an Operation Manual P-164001032—Rev 01

Table of Contents

Eaton xStorage 400 Installation an Operation Manual P-164001032—Rev 01 vii

LLiisstt ooff FFiigguurreess

Figure 1. Eaton xStorage 400 System ............................................................................................................. 1

Figure 2. xStorage 400 Cabinet Dimensions (Front View) ....................................................................................8

Figure 3. xStorage 400 Cabinet Dimensions (Right Side View) ............................................................................. 9

Figure 4. xStorage 400 Cabinet Dimensions (Top View) .................................................................................... 10

Figure 5. xStorage 400 Cabinet Dimensions (Bottom View) ............................................................................... 11

Figure 6. xStorage 400 Clearances — Top View .............................................................................................. 12

Figure 7. xStorage 400 Clearances — Front View ............................................................................................ 13

Figure 8. xStorage 400 Clearances — Right Side View...................................................................................... 14

Figure 9. xStorage 400 Center of Gravity —Front View ..................................................................................... 15

Figure 10. xStorage 400 Center of Gravity — Right Side View .............................................................................. 16

Figure 11. xStorage 400 Center of Gravity — Top View....................................................................................... 17

Figure 12. xStorage 400 Floor nchoring — Concrete Pad Installation.................................................................... 18

Figure 13. Conduit Box and nchor Point Locations ........................................................................................... 24

Figure 14. Forklift Opening Cover Plate Installation ............................................................................................ 25

Figure 15. Typical Bus Bar Barrel Lug Mounting – Hardware ssembly Sequence .................................................... 27

Figure 16. xStorage Dead Front Location ......................................................................................................... 28

Figure 17. C Power Terminal Locations ......................................................................................................... 29

Figure 18. C Power Terminal Detail .............................................................................................................. 30

Figure 19. Control and Monitoring Panel Installation Location — Example............................................................... 31

Figure 20. System Subassembly Locations ...................................................................................................... 35

Figure 21. Inside of Door Components and Locations......................................................................................... 36

Figure 22. Main Elements of the xStorage 400 ................................................................................................. 37

Figure 23. Path of Current Through xStorage 400 — Charging Mode ..................................................................... 38

Figure 24. Path of Current Through xStorage 400 — Discharging Mode ................................................................. 39

Figure 25. Path of Current Through xStorage 400 — Standby Mode ...................................................................... 40

Figure 26. Control and Monitoring Panel.......................................................................................................... 41

Figure 27. Eaton xStorage 400 System Oneline Schematic.................................................................................. 47

Figure 28. Eaton xStorage 400 Communication Network Diagram ........................................................................ 48

Figure 29. xStorage 400 Communication Diagram ............................................................................................. 49

Figure 30. Wireless Communications ntenna Location ..................................................................................... 50

Figure 31. PredictPulse Dashboard — t Glance Page ..................................................................................... 55

Figure 32. PredictPulse Dashboard — Fleet View .............................................................................................. 55

viii Eaton xStorage 400 Installation an Operation Manual P-164001032—Rev 01

List of Figures

Eaton xStorage 400 Installation an Operation Manual P-164001032—Rev 01 ix

LLiisstt ooff TTaabblleess

Table 1. Cabinet Weights..............................................................................................................................7

Table 2. Input/Output Ratings and External Wiring Recommendations ................................................................. 19

Table 3. External Power Cable Terminations ................................................................................................... 20

Table 4. 480V Power Cable Conduit Requirements .......................................................................................... 20

Table 5. Recommended Feeder Circuit Breaker Ratings .................................................................................... 20

Table 6. Control and Monitoring Panel Interface Wiring ..................................................................................... 32

Table 7. Device Communication Protocol Detail............................................................................................... 51

Table 8. Demand Response Configurable Options ........................................................................................... 52

Table 9. Maintenance Schedule ................................................................................................................... 57

x Eaton xStorage 400 Installation an Operation Manual P-164001032—Rev 01

List of Tables

Table des matières

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