EASTMAN Raptor Manuel utilisateur
THE EASTMAN ®
779 Washington St., Buffalo, N.Y. 14203-1396 U.S.A. • (716)856-2200 • Fax (716)856-1140 or (716)856-2068
Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines
www.EastmanCuts.com
Service Manual
Please read completely before attempting
to operate your new Raptor.
Raptor
Form E-564
Eastman®
Eastman
Over a Century of Cutting Expertise
®
Technical Support:
1-800-872-5595
This machine is equipped with a very sharp
knife. Keep hands, arms, and hair away from
the knife area at all times.
Misuse of this machine or failure to follow all
safety instructions on this machine and in the
instruction manual may result in serious per-
sonal injuries.
WARNING
2Form E-564
Eastman
®
Congratulations
Congratulations in selecting the Raptor. With over 125 years of experience in the cutting room, Eastman is a
world leader in cutting equipment. Every Eastman employee takes pride in each machine we build and back it
with unprecedented support. Our Technical Service department is made up of a dedicated staff of professionals
with years of experience installing, troubleshooting and servicing the Raptor. Each technician is familiar with all
aspects of the machine including mechanical, electrical and software.
Eastman Machine Company provides technical support and on-site service as required. We offer several afford-
able Extended Warranty plans that allow you to continue the superior technical support well after the machines
warranty. If you require on-site technical support or would like to schedule a preventive maintenance visit or need
additional training, please call our headquarters in Buffalo, NY.
Technical Support Eastman Machine Company
779 Washington Street
Buffalo, NY 14203
Phone: 716-856-2200
Fax: 716-856-2068
Limited Warranty. Eastman warrants to the buyer that the equipment shall be free from defects in
materials or workmanship for a period of 180 days commencing on the date of invoice. Any goods or parts claimed
by the buyer to be defective must be returned to Eastman, freight charges prepaid, within the 180 day warranty
period. If Eastman determines that the goods or parts are defective in materials or workmanship, Eastman’s sole
obligation under this warranty shall be, at Eastman’s sole option, to repair or replace the defective goods or parts
or to provide the buyer credit equal to the portion of the purchase price allocable to the defective goods or parts.
This warranty should not apply if defects are caused by product misuse or neglect, if the machine has been altered
or modied by the buyer or if other than genuine Eastman parts are used in the machine. THIS WARRANTY IS
APPLICABLE TO THIS PURCHASE ONLY. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
Limitation of Liability. Eastman’s liability to the buyer, and the buyer’s remedies from Eastman whether in contract,
negligence, under any warranty or otherwise, shall be limited to the remedies provided in the foregoing Limited
Warranty. In no event shall Eastman have any responsibility or liability to the buyer for (a) any special, indirect,
incidental, or consequential damages, including, but not limited to, loss of use, revenue, or prot even if Eastman
has been advised of the possibility of such damages, or (b) any claim against the buyer by any third party. The price
stated for the product sold is a consideration for limiting Eastman’s liability.
IMPORTANT
The purchaser must instruct all operators on the proper use of this equipment. All standard industrial safety mea-
sures and equipment should be provided to protect the operator. Operators must be cautioned that improper or
careless use of this equipment may cause personal injury. If you do not have qualied operators to instruct new
persons, contact your EASTMAN sales representative or EASTMAN factory direct.
Electrical connections and servicing to this equipment should be made by a qualied electrician who is familiar with
applicable codes and regulations. Disconnect this equipment from electrical power source before proceeding with
any disassembly for adjustment or repair.
Your Eastman Raptor is designed to operate at a high rate speed. All personnel should be instructed to wear
safety glasses and stand well clear of the Raptor when in operation.
3
Eastman
Over a Century of Cutting Expertise
®
Form E-564
IMPORTANT
The purchaser must instruct all operators on the proper use of the equipment. All standard
industrial safety measures and equipment should be provided to protect the operator.
Operators must be cautioned that improper or careless use of this equipment may cause
personal injury. If you do not have qualied operators to instruct new persons, contact your
Eastman sales representative or Eastman factory direct.
Disconnect electrical power source before proceeding with any installation, adjustment or
repair of the Automated Cutting System.
Table of Contents
Safety Information...............................................................................................4
General Safety Precautions................................................................................4
Safety And Indemnication.................................................................................4
Maintenance..................................................................................................5
Lubrication Chart.................................................................................................7
Raptor Label Locations.......................................................................................8
Raptor Gantry Label Locations............................................................................9
Aligning, Cleaning and Replacing Consumable Parts..................................10
Knife Replacement.............................................................................10
Sharpening Pad Replacement..................................................10
Sharpener Angle Adjustment.......................................................11
Sharpener Adjustment................................................................11
Drill Bit Replacement...........................................................................13
Drill Sizes...........................................................................................14
Drill Bushing Sizes............................................................................15
Serpentine Belt Replacement..................................................16
Crank Bearing and Ball Joint Replacement........................................19
Theta Belt Replacement......................................................................23
Air Filter Replacement ........................................................................24
Bristle Block Replacement..................................................................25
Plastic Overlay Replacement..............................................................26
Take-Off Drive Conveyor Belt Replacement...........................................27
X-Motor Belt Replacement...................................................................28
Replacement of X-Car Drive Gear......................................................29
Blower Belt Replacement..............................................................31
Replacing Multi Axis Controller Card and Loading Configuration Files....32
Amplifier Error Codes......................................................................................33
Amplifier Error and Alarm Codes................................................................46
Troubleshooting the Servo Motor Drives.....................................................50
Yearly Maintenance Checklist for Raptor..................................................51
TECHNICAL DATA..............................................................................................56
4Form E-564
Eastman
®
A warning contains critical information regard-
ing potential safety hazards that can occur dur-
ing proper use or misuse of the machine. Failure
to follow these procedures may result in serious
personal injury to the user.
A caution contains instructions for the use or
maintenance of the machine. Failure to follow
these procedures may result in damage to the
machine.
An electrical hazard calls attention to a proce-
dure, practice, or the like, which, if not correctly
performed or adhered to, could result in personal
injury. Do not proceed beyond an Electrical Haz-
ard.
During the life of the machine, the purchaser agrees
to provide to all machine users (including its own
employees and independent contractors) all rel-
evant safety information, including warning labels
and instruction manuals. The purchaser also agrees
to maintain the safety features and working condi-
tion of the machine, and to adequately train all users
in the safe use and maintenance of the machine.
The purchaser agrees to defend, protect, indem-
nify, and hold Eastman Machine Company and its
subsidiaries harmless from and against all claims,
losses, expenses, damages, and liabilities to the ex-
tent that they have been caused by the purchaser’s
failure to comply with the terms and instructions of
this manual.
• Do not modify this machine or disable safety
features. Unauthorized modication may result
in serious personal injuries to the user. Electri-
cal connections to this machine must be made
by a qualied electrician familiar with applicable
codes and regulations.
• Safety labels must be kept clean and legible at
all times. Call the Eastman Machine factory to
order replacement labels.
WARNING
ELECTRICAL HAZARD
CAUTION
• This machine is equipped with very sharp and
dangerous tools. Keep hands, arms, and hair
away from the cutting area and drive system at
all times. Safety gloves, glasses, and appropri-
ate clothing may prevent serious personal inju-
ries.
• Disconnect the power supply to the machine
when it is not in use or during routine mainte-
nance, including cleaning and lubrication.
• The purchaser must instruct all operators in the
proper use of the machine according to the in-
structions in this manual. This training must in-
clude instruction on the potential safety hazards
arising from the use or misuse of the machine. In
addition to such training, the purchaser should
provide written work instructions as necessary
to ensure correct use of the machine for specic
cutting and spreading applications.
General Safety Precautions
WARNING
Safety and Indemnication
Safety Information
Throughout this manual, safety information is presented
by the use of the terms WARNING, CAUTION, ELECTRI-
CAL HAZARD, and NOTE. These terms have the follow-
ing meanings:
5
Eastman
Over a Century of Cutting Expertise
®
Form E-564
CAUTION
Maintenance
It is important to perform regular maintenance on the
equipment. A daily, bi-weekly, monthly and yearly
schedule should be maintained. Failure to do so
can result in more frequent breakdowns damage to
equipment and/or injury.
Proper Maintenance will help to ensure the reliable opera-
tion of your Raptor. You should allow 5 to 10 minutes for
daily inspection, 30 minute weekly inspection and one
hour monthly inspection. Time invested on these tasks will
minimize downtime. Eastman Machine Company is not li-
able for damage as a result of poor maintenance and any
resulting damage would be repaired at user’s expense. All
maintenance should be performed by qualied personnel,
following all safety procedures. The following is the recom-
mended maintenance schedule:
• At the start of each shift, carefully inspect the
machine and cutting surface. Look for any debris,
loose cables or any other obstruction that may in-
terfere with machine movement or cutting. Vacuum
bristle surface as required to remove dust and dirt
which may clog perforations.
• Check crank and crank bearings for abnormal
wear. Check blade edges for damage and replace
as required. Ensure that the knife is securely fas-
tened to the coupler.
• Power up the Raptor and listen for any abnor-
mal sounds. If abnormal sounds exist, diagnose
and x the problem to prevent serious damage
to the machine.
• After the Raptor is powered up, check both the X
and Y axes for backlash. If the backlash is exces-
sive on either axis, adjust as needed.
Daily Maintenance
• At the end of each work day make sure the
computer is off. Clean-up debris from table and
remove any CD or Disks from the disk drives.
• At the end of the day disconnect power to the
machine.
• Using dry compressed air blow off any loose dust
and debris found on the knife guide assembly and
within the sharpening assembly. Using soft bristle
brush clean all accessible surfaces and knife guide
assemblies. Blow off any loose dust and debris
found after cleaning with bristle brush.
• Using a soft cloth, wipe off the entire machine.
• Check crank bearing for wear. Replace as required.
• Check ball joint for wear or excessive movement.
Replace as needed.
6Form E-564
Eastman
®
Before performing the bi-weekly tasks make sure
the Raptor and computer are turned off at the
electrical disconnect and locked out.
CAUTION
Bi-Weekly or every 100 hours
• Lubricate Table, Gantry and Tool Head linear
guides with Eastman lubricant 67-26325 (Mobil:
SEA 10 Non-detergent Vactra No. 1) See Lubrica-
tion Chart.
• Lubricate Reciprocating Spline with Eastman lu-
bricant 67-26325 (Mobil: SEA 10 Non-detergent
Vactra No. 1) See Lubrication Chart.
• Remove the tool head cover from the Y-car. Inspect
the cutting head assembly. Look for any wires or
air hoses rubbing or wearing.
• Using compressed air, clean dust and debris from
inside of Y-car.
• Use clean cloth to wipe down Y-axis rails and
lubricate.
• Tighten any loose fasteners on the Y-car.
• Rotate presser foot assembly by hand, it should
rotate freely and be without any play relative to
tool head base plate.
• Check belt deection both in reciprocating drive
belt and theta drive belt. Excessive deection will
need belt adjustment or replacement as needed.
• Check bristle blocks for damage. Replace as
needed.
• Inspect all hardware on gantry, base and take off
conveyor. Secure as required.
• Lubricate Gantry, Y-Car and Tool Head linear
bearings with Eastman lubricant 67-26324 (Mobil:
NLG1 Grade 2 Mobil AW-2) See Lubrication Chart.
• Lubricate Conveyor bearings with Eastman
Lubricant 67-26324 (Mobil: NLG1 Grade 2 Mobil
AW-2).
• Inspect inside conveyor base for loose screws or
abnormal wear. Secure or replace as needed.
Before performing the monthly tasks make sure
the Raptor and computer are turned off at the
electrical disconnect and locked out.
CAUTION
First Working Day of Month
•Remove gantry covers and inspect all electrical
wiring connections for nicks or abrasions. Repair
or replace as needed.
• Inspect all 24 VDC power supply connectors for
any discoloration or signs of heating.
Before performing the yearly tasks make sure the
Raptor and computer are turned off at the electri-
cal disconnect and locked out.
CAUTION
Yearly or every 2000 hours
• Check all belts for signs of wear such as cuts, frays
or missing teeth. Replace if needed.
• Check belt tension. Belt should be tight enough to
prevent backlash between drive pulley and driven
pulley.
• Check for wear on spur gears. Replace as needed.
• Check all shafts and pulleys. Pulleys need to be
seated tightly on the shaft.
• Check all electrical plugs and connectors to ensure
they are securely fastened.
• Check all decals and labels for damage replace
as needed.
• Check and clean air lters. Replace as required.
• Check the take-off belt and take-off drive motor
belt for signs of wear. Replace as needed.
• Check ngers in the bristle conveyor for signs of
wear or damage. Replace as needed.
• Check E-chain and cables for signs of wear.
• Check resealer for signs of wear. Ensure that it is
working properly and all the hardware is secure.
• Inside of bristle conveyor to be cleaned ever 6
months.
First Working Day of Month (cont.)
7
Eastman
Over a Century of Cutting Expertise
®
Form E-564
2000
200
100
Conveyor
Bearings Gantry Y-Car Tool Table Gantry
Locaon ID 1 2 3 4 5 6 7 8
Clean & Lube - - - - 100 Hrs
Replenish - - - -
Quanty 445223 1
Type Used
Eastman P/N 70-26059
Recipricang
Spline
2000 Hrs
Acon to
Perform
Lubricant
Linear Bearings
Mobil:
NLG1 Grade 2
Moblith AW-2
67-26324
Linear Guides
Machine
Component
100 Hrs
67-26325
Mobil:
SAE 10 Non-detergent
Vactra No. 1
h56
2
5
23
Maintenance
Frequency
Lubrication Chart
74
8
11
4
47
Tool Head
1
Head
Tool
Head
Compressor Oil
ISO Grade 68
SAE Grade 20
Lubrication Chart
Below are the lubrication points for the Raptor.
8Form E-564
Eastman
®
Raptor
Label Locations
61
3
4
2
5
5
6
4
3
3
3
1
1
7
ITEM PART NO. DESCRIPTION QTY.
1 91-26004 Decal, Large Eastman 3
2 91-26003 Decal, Medium Eastman 2
3 91-26073-6 Decal, Gaurd Removal Large 4
4 91-26073-11 Decal, Entanglement Hazard 2
5 91-26073-2 Decal, Hazard Voltage 3
6 91-26073-9 Decal, Moving Parts 2
7 91-26117 Decal Sheet, Plastic Overlay 2
9
Eastman
Over a Century of Cutting Expertise
®
Form E-564
Raptor Gantry
Label Locations
ITEM PART NO. DESCRIPTION QTY.
1 91-26002 Decal, Small Eastman 1
2 91-26099 Decal, Raptor Logo (Blue) 2
3 91-26073-5 Decal, Guard Removal Med. 2
4 91-26073-2 Decal, Hazard Voltage 1
5 91-26073-10 Decal, Pinch Point 2
6 91-26073-3 Decal, Blade Hazard 2
7 91-26073-4 Decal, Guard Removal Sm. 2
3
3
4
2
5
6
7
5
7
6
2
1
10 Form E-564
Eastman
®
Knife Replacement
Removing the Knife
1. Turn the Power off to the Raptor, use
lockout/ tagout if required.
2. Loosen the two Socket Head Screws,
3. Slide the Knife and Knife Holder Clamp to the
right.
4. Carefully remove the knife from the bottom.
5. Replace Knife and make sure Knife is ush.
Reassemble in reverse order.
Aligning, Cleaning and
Replacing Consumable
Parts
Sharpening
Pad
Sharpening
Disc
Removing the Sharpening Pads
1. Turn the Power off to the Gantry, use
lockout/ tagout if required.
2. Remove knife using Knife Replacement
procedure.
3. Peel Sharpening Pad from Disc. Remove any
excess adhesive that may be left on disc.
NOTE: Sharpening Pad is applied using a
adhesive back.
4. Apply new Sharpening Pad to Disc.
Sharpening Pad Replacement
Socket Head
Screw
Knife
Knife Holder
Clamp
WARNING
Always handle knives with care. Safely dis-
pose of used knives.
Replacement Knife Chart
54-28440 Blade, Raptor
54-28440-HD Blade, Raptor, Heavy Duty
Replacement Sharpening Pads
54-28778-45-150 Fine Sharpening Pads, 50 Pack
54-28778-45-100 Medium Sharpening Pads, 50 Pack
54-28778-45-080 Coarse Sharpening Pads, 50 Pack
54-28778-45-060 Rough Sharpening Pads, 50 Pack
NOTE: Knife must be seated properly in knife
holder clamp.
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