Dyna-Glo Delux KFA650DGD Manuel

CONSUMER : Retain this manual for future reference.

Questions, problems, missing parts? Before returning to your retailer, call our customer

service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday.

or email us at [email protected]

INDOOR/OUTDOOR PRODUCTS

KEROSENE PORTABLE

FORCED AIR HEATERS

“USER’S MANUAL AND

OPERATING INSTRUCTIONS”

Before the first use of this heater, please read this USER’S MANUAL very

carefully. This USER’S MANUAL has been designed to instruct you as to

the proper manner in which to assemble, maintain, store, and most

importantly, how to operate the heater in a safe and efficient manner.

Please keep this manual for future reference.

COMPLIES WITH

ANSI A10.10-1998

CAN/CSA/B140.0-03 AND CSA

B140.8-1967

MODEL : KFA650DGD

IMKFA650DG-GCU

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

DANGER:IMPROPER USEOF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH

FROM BURNS, FIRE, EXPLOSION, ELECTRICALSHOCK AND/OR CARBON

MONOXIDE POISONING.

WARNINGS:

1. RISK OF INDOOR AIR POLLUTION!

Usethis heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.)

opening of fresh outside air for each100,000 BTU/hr.of heater rating.

People withbreathingproblems should consult a physician before using the heater.

Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness

and/or nausea. If youhave these signs, the heatermay not be working properly.

Get fresh air at once!Have the heater serviced. Some people are more affected by carbon monoxide than others.

These include pregnant women, persons with heart or lungdisease or anemia,those under the influence ofalcohol, or

those at highaltitudes.

Neveruse thisheaterinliving or sleeping areas.

2. RISK OFBURNS/FIRE/EXPLOSION!

NEVERuse any fuel other than 1-K kerosene, #1 disel/fuel oil in this heater.

NEVERuse fuel suchas gasoline,benzene, paint thinners or other oil compounds in this heater.

(RISKOFFIREOREXPLOSION)

NEVERuse this heater where flammable vapors may be present.

NEVERrefill the heaters fuel tank while heateris operating or is still hot.

Minimum Clearances: Outlet: 8 feet (250cm) /Sides, top and rear: 4 feet (125cm)

NEVERblock air inlet (rear) or air outlet (front) of heater.

NEVERuse duct work in front orbehind of heater.

NEVERmove, handle, service a hot, operating or plugged in heater.

NEVERtransportheater with fuel in it’s tank.

When used with an optional thermostat or if equipped with a thermostat heater may start at any time.

ALWAYSlocate heaterona stable and level surface.

ALWAYSkeep children andanimalsaway fromheater.

Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sourcesof ignition.

All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.

3. RISK OF ELECTRIC SHOCK!

Use only the electrical power (voltage and frequency) specified on the model plate of the heater.

Use only a three-prong,grounded outlet and extension cord.

ALWAYSinstall the heater so that it is not directly exposed to water spray, rain,dripping water or wind.

ALWAYSunplug the heater when not in use.

PROPOSITION 65 WARNING: Fuels used in gas, wood-burning or oil fired appliances, and the

products of combustion of such fuels, contain chemicals known to the State of California to cause cancer,

birth defects and other reproductive harm.

MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any

building which is used in whole or in part for human habitation. Use of this heating device in

Massachusetts requires local fire dept. permit (M.E.L.C. 148, Section 10A.)

CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having

jurisdiction and CSA Standard B139.

NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC

codes

under NYCFD certificate of approval # 5034 and 5037.

CAUTION :Hot while in operation. Do not touch. Keep children,

clothing and combustibles away from heater.

Figure 1.KFA650DGD MODEL

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

CONTENTS OF USER’S MANUAL

ITEM PAGE #

1ED I UGYTE FAS - SNO I TUACER P

2NO I T CUDOR T N I. 1

2SERUTAEF. 2

3YLBMES SADNAGN I KCAPNU. 3

4)LIOLEUF1.ONROK- 1 (ENESOREK. 4

5NG I S EDR E T AEHF OWE I V R EVO. 5

5RETAEHRUOYGN I LEUF. 6

6NO I T AR E P O. 7

8RETAEHRUOYFOEGAROT SMRETGNOL. 8

9ECNANETN I AM. 9

1. INTRODUCTION

Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the

heater safely and efficiently to obtain full benefits from its many built-in features.

2. FEATURES

Front Handle

Hot Air Outlet

Shell Lower

Fuel Gauge

Fuel Cap

Lamp

Thermostot Knob

Room Temp. Display

Operating Switch

Wheel

Fan Guard

Power Cord

Fuel Drain Bolt

Upper Shell

EDIUGGNITOOHSELBUORT11

REPLACING FUSE10

16MARGAIDGNIRIW12

17SNOITACIFICEPS13

18GNIWARDSTRAPDEDOLPXE14

19TSILSTRAP15

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

3. UNPACKING AND ASSEMBLY

1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (See Fig.2)

NOTE: Save the shipping carton and packing materials for future storage.

Figure 2. PACKING MATERIALS

2. ASSEMBLING

Tools Required

Medium Phillips Screwdriver.

24 Socket Wrench.

Assembling wheel &handle

1. Slide threaded axle through the rear sectioon of the wheel support frame.

2. Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle.

Attach one cap nut on to each side of the threaded axle and tighten well.

3. Loosen 4 screws on the front handle in order to remove handle front.

4. Move the removed handle front to the handle on the front side as Figure 5 and then tighten 4 screws

after matching handle and handle front.

CAUTION: DO NOT OPERATE heater without support frame assembled to tank.

Wheels

Cap Nuts Bushings Threaded Axle

Harware Kit

HW-KFA1020

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Figure 3. Assembling Handle & Wheel and Cord wrap

4. KEROSENE (1-K)

For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has

been refined to virtually eliminate contaminants, such as sulpher. Which can cause a rotten egg odor during

the operation of the heater. However, #1 diesel/fuel oil may also be used if 1-K kerosene is not available.

Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more

fresh air ventilation to accomodate any added contaminants that may be added to the heated space.

KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY

MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.

Red containers are associated with gasoline.

NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the

living area.

NEVER use any fuel other than 1-K kerosene (#1 fuel oil is an acceptable substitute.)

NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil

compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames.

NEVER store kerosene in direct sunlight or near a source of heat.

NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time.

“OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.

Wheel

Cap Nut

Screw

Front Handle

Axle

Nut

Bushing

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

5. OVERVIEW OF HEATERS DESIGN

Fuel System: This heater is equipped with a Fuel

pump(Gear)that pulls fuel through the fuel line connected

to the fuel tank and then pushes fuel through a filter and a

solenoid valve and out the burner head nozzle.

This fuel is sprayed into the combustion chamber in a

fine mist.

“Sure Fire Ignition”: The electronic ignitor sends

voltage to a specially designed spark plug.

The spark plug ignites the fuel and air mixture.

The Air System: The heavy duty motor turns a fan that forces air into and around the

combustion chamber. This air is heated and then forced out the front of the heater.

The Safety System:

A. Temperature Limit Control: This heater is equipped with a Temperature Limit Control designed to

turn off the heater should the internal temperature rise to an unsafe level.

If this device activates and turns your heater off it may require service.

C. Flame-Out Sensor : Utilizes a photocell to monitor the flame in burn chamber during normal operation.

It will cause the heater to shut-off should the burner flame extinguish.

6. FUELING YOUR HEATER

NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE: FILL THE TANK

OUTDOORS.

DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED.

IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER:

The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in

manufacturing the heater to burn off outside.

WARNING!!: NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR

STILL HOT.

Internal Shut-Off Temp. Reset Temperature

Plus/Minus 10 Degrees Plus/Minus 10 Degrees

Û)ÛCÛ)Û&

B. Electrical System Protection : This heaters electrical system is protected by a fuse mounted to the PCB

assembly that protects it and other electrical components from damage.

If your heater fails to operate check this fuse first and replace as needed.

FUSE TYPE: 250 VAC / 8 amps

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

7. OPERATION

A.) VENTILATION

RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS.

Provide at least a three-square foot(2,800 sq. cm.) opening of fresh outside air for each 100,000 BTU/Hr.

of heater rating.

B.) OPERATION

TO START HEATER

1. Fill fuel tank with kerosene or No. 1 fuel oil.

2. Attach fuel cap.

3. Plug power cord of heater into three-prong, grounded extension cord.

Extension cord must be at least six feet long.

Extension Cord Wire Size Requirements

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INDICATOR LAMP

ROOM TEMP. DISPLAY

THERMOSTAT CONTROL KNOB

OPERATING SWITCH

Figure 4. CONTROL PARTS

NOTICE : The major electrical components of this heater are protected by a safety fuse mounted to the PCB board.

If your heater fails to start, check this fuse first and replace as necessary. You should also check your

power source to insure that proper voltage and frequency are being supplied to the heater.

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operating

switch to “ON” position, power indicator lamp and room temp. display will light and heater will start.

NOTE: Room Temp. display indicates as following,

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:KHQURRPWHPSLVPRUHWKDQɆ´+Lµ

If heater does not start, the thermostat setting may be too low, turn “THERMOSTATCONTROL

Knob” to higher position to start heater. If heater still does not start, turn operating switch to “OFF”

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page 13.

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

TO STOP HEATER

TO RESTART HEATER

1. Wait until cooling cycle is finished after stopping heater.

2. Repeat steps under to start HEATER.

The cooling cycle cools the combustion chamber.

CAUTION ; Never unplug heater while heater is running

Heater must go through cooling cycle. The cooling cycle cools the

combustion chamber. Damage to heater can occur if combustion chamber

is not cooled. Do not restart heater until cooling cycle is complete.

CAUTION ; Do not restart heater until cooling cycle is finished.

1. Turn operating switch to “OFF”.

This will cause heater flame to go out.

The motor will continue to run during the cooling cycle.

(Room Temp. Display will show “CC” during the cooling cycle)

This allows the fan to cool the combustion chamber. When the cooling cycle

(approx.1Min) is finished, the motor will stop.

Do not unplug heater until cooling cycle is finished.

2. Unplug power cord.

3. To temporarily stop heaters, set thermostat at a temperature lower than air around heater,

Heater will cycle back on if air temperature around heater matches thermostat setting.

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

8. LONG TERM STORAGE OF YOUR HEATER

1. Remove fuel drain bolt from rear bottom side of fuel tank using 3/4” socket or adjustable wrench and

drain.

2. Using a small amount of kerosene, swirl and rinse the inside of the tank.

NEVER mix water with the kerosene as it will cause rust inside the tank.

Pour the kerosene out making sure that you remove it all.

IMPORTANT : Do not store kerosene over summer months for use during next heating season.

Using old fuel could damage heater.

3. Reinstall Fuel Drain Bolt to Fuel tank and tighten firmly using 3/4” socket or adjustable wrench.

IMPORTANT : Before reinstalling the fuel drain bolt, make sure the seal is on the bolt. If the seal is

not used the bolt cannot be installed correctly and the fuel tank will leak.

4. Store heater in dry well ventilated area. Make sure storage place is free of dust and corrosive fumes.

5. Store the heater in the original box with the original packing material and keep the USER’S MANUAL

with the heater.

Fuel Drain Bolt

Seal

Figure 5. Drain Bolt

9. MAINTENANCE

WARNING!! NEVER SERVICE HEATER WHILE IT IS PLUGGED IN

OR WHILE HOT!

USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party

or other alternate components will void warranty and may cause unsafe

operating conditions.

A.) UPPER SHELL REMOVAL

B.) FAN BLADES AND AIR DEFLECTOR

CLEAN EVERY SEASON OR AS NEEDED.

- Remove upper shell (See figure 6 above)

- Clean fan blades and air deflectors using a soft cloth

moistened with kerosene or solvent.

- Dry fan blades and air deflectors thoroughly.

- Reinstall upper shell.

AIR DEFLECTOR

FAN BLADE

Figure 7. Fan Blades and Air Deflectors

-Remove screws along each side and top of

heater using medium phillips screw driver.

-Lift upper shell off.

(See Figure 6)

Figure 6. Upper Shell Removal

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

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