DV Systems D20 Manuel d'installation et d'exploitation

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 1 -

Quick Start ……………............................................. 2

Safety Precautions …………………………………… 5

Unpacking and Inspection …………………………... 6

Installation – Mechanical ……………………………. 7

Lubrication ……………………………………………. 9

Installation – Electrical ………………………………. 10

Start-up Procedures …………………………………. 13

Preventative Maintenance Schedule ………………. 14

Common Compressor Faults ………………..………… 16

Variable Speed Drive ………………………….……. 17

Separator Filter & Refrigerated Air Dryer …………. 20

Trouble-Shooting Guide ……………………………… 23

Warranty ……………………………………………….. 26

If you require assistance, please contact your local DV Systems Distributor or Authorized Service

center. You may contact the manufacturer directly as follows:

Phone: (705) 728-5657 Web: www.dvsystems.ca

Fax: (705) 728-4974 Email: [email protected]

D20, D20VSD,

D20TD, D20TDVSD

Rotary Screw

Air Compressor

Units

- - -

nstallation

And

Start-up Data

Contents:

Page:

Please read this manual before

installing or using your Air

Compressor Unit. t contains

valuable information that will

help in the receiving,

installation, use, and

maintenance of the Unit.

Please keep this manual in a

safe place for future reference.

All of the information, policies, and

procedures in this reference manual apply

exclusively to DV Systems.

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 2 -

18”

36”

”

Quick Start

Mechanical Installation.

(Refer to Page 7)

Shipping Cleats

The Unit should be located in a dry, clean, cool,

dust free, and well ventilated area.

Allow a minimum 18” around and 36” above Unit.

The ambient temperature should be between

10°C and 40°C (50°F and 104°F).

Ensure that the floor under the Unit is smooth,

level and capable of bearing the weight of the

Compressor.

If installed in a compressor room, ensure that

the room is adequately ventilated

Note: Dimensions indicated are typical for all

variations of D20 Series’ Units.

The ‘D20 Series’ Screw Units are

shipped with (3) Shipping Cleats

painted in orange that must be

removed prior to operating the

Unit.

(2) Cleats are located at the Air end /

VFD Housing Mounts.

(1) Cleat is located at the Motor

Mount

(1) Cleat at Motor

(2) Cleats at Air end / VFD Housing Mounts

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 3 -

Quick Start (cont’d)

Lubrication.

Rotation.

(Refer to Page 9) (Refer to Page 11)

Check the oil after

the Unit has been at

rest for a minimum

of 30 minutes.

Some Units are not equipped with an ‘Anti

Rotation’ Switch. Operating the Unit in the

reverse direction will cause irreparable

damage.

The Inverter to the Motor is pre-wired at the

factory.

Remove the Front Door and pay close

attention to the arrow located on the Motor

indicating correct rotation. Turn Unit on and

immediately turn off using the Emergency

Stop Button.

If the rotation is not correct, simply change

two of the motor leads to the Inverter.

Oil Fill Plug

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 4 -

Quick Start (cont’d)

Unit Operation.

Shown below is the ‘CSC300’ Controller which regulates the operation of the Unit. It is used to start and stop the

Unit, and it provides information as to system pressure, temperature, etc.

Starting the Unit: Press the ‘Start’ Button.

Stopping the Unit: Press the ‘Stop’ Button

Note:

1. Do not stop the Unit using the ‘Emergency Stop’ Button unless there is a danger to the product or of

personnel injury.

2. Do not stop the Unit by use of a disconnect or breaker.

Using the Emergency Stop Button, disconnect, or breaker to stop the Unit will not

allow the Unit to go through an unloading sequence, and could result in damage to

the Motor, Starter, or other electrical components. Damage caused in this manner

is not covered by the manufacturers Warranty.

Enter, Up, Down & Escape

Used in the programming and changing

of operating parameters of the Unit.

Emergency Stop

Will quickly shut the

Unit off. Is only to be

used in an

emergency.

Digital Readout

Indicates Unit pressure,

temperature, etc.

Causes the Unit to

enter ‘Idle’ mode

and then shut off.

art

Starts the Unit.

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 5 -

Safety Precautions

In order to operate the Compressor Unit safely and correctly, we have opted to use the following symbols to make

you aware of important points. These points relate to user safety and preventing equipment problems. Please pay

close attention to these sections.

The following hazards may occur during the normal use

of the equipment. Please read the following chart.

Area: Hazard: Safeguards:

What may occur if precautions are not

observed.

Tampering with the Unit while under Relieve all pressure from the Unit

full or partial pressure may cause an before attempting any repair or

explosion. maintenance work.

As the Unit starts and stops Shut off all power to the Unit before

automatically, serious injury may attempting to repair or maintain

result from working on the Compressor the Compressor.

with the power still in the 'on' position.

As the Unit starts and stops Shut off all power to the Unit before

automatically, do not come into attempting to repair or maintain

contact with moving parts. the Compressor.

Air compressed by the Unit is not Never breath untreated compressed

suitable for inhaling. It may contain air produced by the Compressor.

vapours harmful to your health.

Compressor Air End, Motor, and Never touch the Air End, Motor, or

Tubing become hot when running. Tubing during or immediately after

Touching these areas may cause operation.

serious burns.

As the electrical components on the Do not install in hazardous locations.

Compressor are General Purpose, The Compressor must be a minimum

there is a potential for explosion, should of 20 feet (6.1 meters) from any source

vapours be present in the area. of potentially explosive vapours.

What to look for. How to avoid the hazard.

20FT

6 . 1 m

Important safety Information.

A hazard that may cause

serious injury or loss of life.

Important information that

indicates how to prevent

damage to equipment, or how

to avoid a situation that may

cause minor injury.

Information that you should

pay special attention to.

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 6 -

Unpacking and Inspection

It is the responsibility of the receiver of the goods, either the Distributor or Customer, to ensure that the product

has been shipped in full, and has arrived in suitable condition. Damage to the product may not be visible at time

of off-loading, but may only become apparent upon unpacking or start-up.

Some areas to initially check are as follows:

a) Check for damage to the crating and/or packaging.

b) Check the exterior of the Cabinet for damage, either cosmetic or mechanical.

c) If there is mechanical damage, open the Cabinet to determine whether there is any internal

damage to the Unit.

Should there be damage to the product or shortages in shipment:

1) Stop any further unpacking or operation of the product.

2) Make note of the problem on the Freight Bill, should it concern a shortage or visible

damage to the product.

3) Should the damage be noticed only after the product has been received, contact the

transport company immediately to file a claim.

Depending on the problem, it may be wise to photograph the damage. Also, it may

be wise to discuss with the carrier representative the time allotted to give notice of loss

or damage to the product; there may be guidelines which limit timeframes of same.

4) Do not attempt further unpacking or operation of the product. Also, do not discard

any packing material used.

5) A Loss or Damage Claim must be submitted to the carrier and supported by the

following documents:

- Copy of Freight Bill of Lading

- Copy of the Invoice and Estimate to repair, in case of damage

- Damage Report

- Copy of photos, if applicable

Each DV Systems Air Compressor is carefully tested and

inspected before shipment. Though every attempt is made to

ensure the safe and complete shipment of our product, freight

damage or misplacement of goods may occur.

Shipments of DV Systems products are the property of the

Consignee when the products leave our facility. DV Systems Inc.

is not responsible for any damages or shortages caused to the

product after it has left our shipping dock.

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 7 -

The Compressor must not be operated in

a confined area where the heat from the

Unit cannot readily escape.

Installation – Mechanical

Moving of the Unit.

When moving the Air

Compressor, the forklift or hand

lift forks go under the Unit from

the directions as indicated.

Please be advised that care

must be taken when moving and

positioning the Units as they are

top heavy.

Loc

ation of the Unit.

Items to consider when installing the Unit are as

follows:

The Unit should be located in a dry, clean, cool,

dust free, and well ventilated area. If possible,

the Compressor should be located in a

separate room or area, away from the general

operations of the shop.

Allow a minimum of 18” around and 3 feet above

the Unit for easy access to the various sides,

this being for both the proper ventilation of the

Unit and ease of servicing.

Ensure that the floor under the Unit is smooth,

level and capable of bearing the weight of the

Compressor. The Compressor must sit

squarely on the floor.

If installed in a compressor room, ensure that the

room is adequately ventilated. (One

Horsepower produces approximately 2500

BTU/HR.) See Pages 8 and 9.

The ambient temperature should be between

50°F and 104°F (10°C to 40°C).

If installing the Unit on a mezzanine, ensure that

the structure can safely support the weight of

the Unit. As well, the sound level of the Unit

may increase due to the harmonics created by

the structure; use Vibration Pads to lessen this.

Many common Compressor problems can be

attributed to the location or installation of the Unit.

Make sure the Unit is in a suitable location, and

installed correctly.

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 8 -

Installation – Mechanical (cont’d)

Shown below are items which assist in making a good installation. These are both intake and exhaust ductwork,

helping the Unit to a) draw in clean outside air and b) exhaust the warmer air away from the Unit. The warmer air

may be used, with the inclusion of a damper in the exhaust ducting, to warm the interior of the building during the

colder months of the year.

Intake and Exhaust Ducting

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 9 -

Lubrication

Oil Fill Plug

Oil Drain Valve

Oil Drain Tube

Initial Start

up.

Each Compressor Unit built is extensively tested at

the factory before shipment. The Unit is shipped with

the original oil in it as used for testing purposes.

Check the Oil level and for any Oil leaks on a daily

basis. This must be done when the Unit is off. Top up

the Oil level on a monthly basis.

Use only DV Systems ‘DEV-3000’ Synthetic Oil. Also,

do not mix the ‘DEV-3000’ with any other lubricant.

Subsequent Oil Changes.

Switch off the unit.

Drain the existing oil from the Unit. (Please be

advised that the Unit cannot be drained fully of oil, as

some oil may remain in various components ie

Cooler, Tubing, etc.)

Fill the reservoir to just below the treads of Oil Fill

Plug. Do not under or overfill. See drawing below.

Use only DV Systems ‘DEV-3000’ Synthetic Oil,

available in both 1 US gallon (3.8 litre) jugs or 5 US

gallon (5 x 3.8 litre) pails. Any remaining oil may be

used for ‘top-ups’.‘

The ‘MK-D20’ Maintenance Kit includes:

(2) DEV-3000-K1 2 x 1 Gal. of Synthetic Oil

(2) DSC-002196 Air Intake Filter

(2) DSC-002197 Oil Filter

(1) DSC-001148 Air/Oil Separator Filter

Do not attempt to operate the Unit without

first checking whether there is oil in the Oil

Reservoir. Add oil as required. Serious

damage may result from use, however

limited, without oil.

Use of improper oil may negatively affect

Compressor performance or shorten Unit life.

Resulting problems are not covered by the

DV Systems Inc. Air Compressor Warranty.

Condensation (water) may form in the Oil

Reservoir with the oil. If this occurs, as the

water will tend to settle on the bottom of the

Reservoir, drain the water from the Reservoir

until you notice oil draining. Top up the

Reservoir with new oil using only the DV

Systems ‘DEV-3000’ oil.

D20, D20VSD, D20TD, D20TDVSD-C

Feb ‘14

- 10

Installation - Electrical

When making power and control wiring connections, please observe the following precautions:

Ensure that all wiring, fusing, etc is done in a manner that meets with the appropriate codes and

regulations.

See the sales drawings and electrical schematic contained in this manual for information about Motor

nameplate amps, this used to determine the appropriate Disconnect / Breaker and Wiring sizes.

General Information

It is your responsibility to ensure that the Compressor

Unit is electrically connected in a safe and correct

manner. Any electrical work should be carried out

by a competent Electrician, and be done in such

a way that it meets all applicable Codes and

Regulations.

Ensure that a suitable Fused Disconnect or Breaker

(by others than DV Systems) is installed in the

electrical supply before the Compressor Unit.

The sales drawing found at the back of this booklet

indicates the amp rating for the Unit. This information

is required in sizing a Disconnect, Fuses, and/or a

suitable Breaker. As well, an electrical schematic is

enclosed for reference.

Electrical wiring and conduit from the building supply,

through the Compressor Cabinet, and to the Switch

in the Compressor Control Panel, must be rated for

110°C or higher.

Failure to observe any of the above precautions could result in severe personal injury or death,

and/or damage to the Unit.



Failure to correctly connect the

Compressor to your building's electrical

services may result in serious personal

injury or damage to the equipment.

Install all covers and panels before

applying power to the Unit.



Before servicing the Unit, ensure the

power source has been shut down and

locked off.

Read and understand the information

contained in this manual before installing

or operating the Unit.

Wiring Practices

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels DV Systems Compresseur d'air

DV Systems

DV Systems IS Series Manuel

DV Systems

DV Systems A5 (T) Manuel

DV Systems

DV Systems G20 Manuel d'installation

DV Systems

DV Systems H40, H50, H50VSD-C Manuel utilisateur

DV Systems

DV Systems IS5-4060-03 Manuel

DV Systems

DV Systems HDI Manuel

DV Systems

DV Systems IS13-5530 Guide de configuration

DV Systems

DV Systems G20 Manuel

DV Systems

DV Systems C10 Manuel d'installation

Manuels Compresseur d'air populaires d'autres marques

Sparmax

Sparmax DC-25XR Manuel utilisateur

KAESER

KAESER M122 Manuel utilisateur

GMC

GMC GAC1500 Manuel utilisateur

Briggs & Stratton

Briggs & Stratton Air Compressor Manuel utilisateur

Fini

Fini F3GST2TK Manuel utilisateur

Industrial Air

Industrial Air CP1580325 Manuel de programmation

Campbell Hausfeld

Campbell Hausfeld RP3300 Guide de démarrage rapide

Ingersoll-Rand

Ingersoll-Rand UP6 20 HP Manuel utilisateur

Hitachi

Hitachi EC99S Manuel de l'opérateur

Parkside

Parkside PKO 270 A1 Manuel utilisateur

Sullair

Sullair 185 Manuel utilisateur

Clas Ohlson

Clas Ohlson QIE-ZTH-15 Manuel utilisateur

Ferm

Ferm CRM1046 Manuel utilisateur

BE AC153 Manuel utilisateur

RIDGID

RIDGID OF25150A Manuel utilisateur

Johnson Controls

Johnson Controls QUANTUM LX Manuel

Sears

Sears Craftsman 919.167463 Manuel utilisateur

Ring Automotive

Ring Automotive RAC700 Manuel utilisateur