DURKOPP ADLER 381 Manuel utilisateur

Contents Page:

Part 2: Installation Instructions cl. 381 - 382

1. Delivery scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. General and Transportation safety precautions . . . . . . . . . . . 3

3. Stand installation

3.1 Installing stand parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.2 Completing table top and fastening to the stand . . . . . . . . . . . . . 5

3.3 Setting working height . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Installing and connecting sewing motor

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.2 Fitting sewing motor under the table top . . . . . . . . . . . . . . . . . 7

5. Installing machine head

5.1 Inserting machine head . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.2 Fitting the keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.3 Placing and tensioning the V-belt . . . . . . . . . . . . . . . . . . . . . 9

5.4 Fitting the pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.5 Fastening the knee lever . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.6 Fitting the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.7 Fitting the sewing lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6. Electrical connection

6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.2 Checking nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.3 Connecting sewing motor . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.4 Connection bushes on control box . . . . . . . . . . . . . . . . . . . . 15

6.5 Establishing cable connections . . . . . . . . . . . . . . . . . . . . . . 16

6.6 Installing the positioner . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.7 Equipotential bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.8 Checking the direction of rotation . . . . . . . . . . . . . . . . . . . . . 18

6.9 Checking the positioning . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.10 Setting the positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7. Pneumatic connection . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8. Oil lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

9. Sewing test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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1. Delivery scope

The scope of delivery depends on your order.

Before installing, please check whether all the required parts are available.

Equipment (depending on the sub-class):

–1Sewing lamp

–2Machine head

–3Table top

–4Drawer

–5Stand

–6Thread unwinder

–7Positioner

–8Belt guard

–9Control panel

–10 Main switch

–11 Knee lever

–12 Sewing motor

–13 Conditioning unit

–14 Pedal linkage

–15 Pedal

–Belt pulley and V-belt

–Small parts in the accessories

2. General and Transportation safety precautions

NOTE !

The special sewing machine should be operated

exclusively by qualified operators.

If you have received a special sewing machine that has been prepared for a safe

transportation, remove following safety elements:

–Safety bands and wooden ledges on the machine head, on the table and on the

stand

–Safety block and bands on the sewing motor

3. Stand installation

3.1 Installing stand parts

–Install individual parts of the stand as shown in the illustration.

–Slip-on the available stand feet 15.

–Loosen slightly the screws 14 on both lateral and transversal struts 16 and ensure

that the stand stands safely.

The stand should rest on the ground with all its four feet!

3.2 Completing table top and fastening to the stand

–Insert machine head support 1 into the bore-hole of the table top.

–Insert the hinge bottoms 2 for the machine head into the recesses of the table top 4

and screw up.

–Insert rubber corner 8.

–Pull-in rest plugs 3 and slip-on pressure spring.

–Screw drawer 5 with its holders on the left under the table top.

–Screw main switch 12 on the right under the table top.

–Screw cable duct 10 behind main switch 12 under the table top.

–Screw the holder 9 for the strain relief of the connection cables behind the

cable duct 10 under the table top.

–Screw the sewing lamp transformer 11 (additional equipment) under the table top.

–Fasten the oil collector 13 in the table top recess by nails.

(For distance, see the sketch., nails in the accessories)

–Fasten the table top 4 on the stand by wood screws (B8 x 35).(for position, see

the sketch)

–Introduce the thread unwinder 7 into the bore-hole in the table topand fasten by

nuts and shims.

Fit and align thread reel holder and unwinder arm.

The thread reel holder and the unwinder arm should be vertically superposed..

–Screw the holder for the oil can 6 to the left stand strut.

30 mm

25 mm

3.3 Setting working height

The working height is adjustable between 750 and 900 mm (measured from the upper

edge of the table top).

–Loosen the screws 4 on both stand struts.

–Adjust the table top horizontally for the desired working level.

For avoiding tilting, pull out or push in the table top equally on both sides.

–Retighten both screws 4.

4. Installing and connecting sewing motor

4.1 General

Motor package

Under the ref. no. 9889 038201 8 the 381 - 382 will be supplied with a complete motor

package, including following elements:

–Sewing motor DC1600 / DA82GA 3239

–Main switch with connection cables

–Control panel

–Pedal linkage

–Belt pulley

–V-belt

–Connection diagram

–Fastening and connection material.

4.2 Fitting sewing motor under the table top

–Fasten the sewing motor 3 with its base 2 to the underside of the table top.

Turn the 3 hexagon screws 6 (M8x35) with the shims 5 into the nuts 1 of the table

top.

6 7

8 9

3 4 5

5. Installing machine head

5.1 Insert machine head

–Insert machine head 1 into the cut-out of the table top.

5.2 Fitting the keys

The tension plate has 3 threaded holes for fastening the keys.

–Fasten the key 11 to the tension plate by 2 screws as shown in the illustration on

side 10. Two screws are included in the accessories.

2 positions are possible. In the right hand position there is more space at the lever

for connecting and disconnecting the needles.

–Remove the bobbin cover and pass the incoming cable through its duct.

–Pass the plug through the table top cut-out and introduce into the bush B3 of the

drive controller.

5.3 Placing and tensioning the V-belt

Remove the safety devices

–Remove the belt guard cover 6 from the sewing motor.

Place V-belt in position and fit belt guard 3 on the machine head

–Fasten belt pulley 8 (in the accessories) on the shaft of the sewing motor.

–Place the V-belt 4 through belt guard on the belt pulley 2 of the machine head.

–Pass the V-belt 4 down through the cut-out in the table top.

–Tilt the machine head backwards.

–Place the V-belt 4 onto the belt pulley 8 of the sewing motor.

–Return the machine head into its initial position..

When tilting, the belt guard should freely enter the cut-out in the table top.

–Screw up the belt guard on the machine head.

Tensioning the V-belt

–Loosen the screw 7 on the base of the sewing motor.

–Tension the V-belt by swinging the sewing motor 9.

When the tension of the V-belt is correct and when the belt is pressed in its middle

(without any excessive force) it must yield inwards about 10 mm.

–Re-tighten the screws 7.

1 Setpoint generator

6 Sewing motor with control box

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