Duplo DBM-70 Manuel utilisateur

DBM70 Instruction ver 1.doc Page 1 3/12/01

CONTENTS

1. Introduction. 2

2. Specification. 2

3. Initial setting up. 3

4. Operation. 4

4.1 Loading staples. 5

4.2 Staple out system. 7

4.3 Staple jam. 7

4.4 Paper width settings. 8

4.5 Stapling / folding positions. 9

5. Booklet making. 11

6. Counter. 13

7. Replacing stapling heads. 13

8. Adjustment Guide For Swingline Stapler 13

9. Problem Solving 14

10. Collator stand assembly and online connection 15

Appendix A: Parts lists and drawings.

DBM70 Instruction ver 1.doc Page 2 3/12/01

1 INTRODUCTION

•The DBM-70 Bookletmaker centre staples and folds to make booklets between A5 and A4

with up to 80 pages. On each cycle of the machine one set of sheets is stapled and the

preceding set is folded and stacked on the conveyor belt.

•The machine can either be hand fed or placed on-line to one of the various desktop vertical

collators, using a KAS conveyor/ jogger link. A stand is also supplied to carry the collator so

that it is the correct height for feeding into the Bookletmaker.

•The DBM-70 is a floor standing machine fitted with sturdy castors and an integral conveyor

which can be folded up in order to occupy minimal floor space when not in use.

•This model has two stapling heads, the positions of which are suitable for A4 and A5 books.

•A staple out detector is fitted to both stapling heads.

2 SPECIFICATION

INPUT CAPACITY: 20 sheets of 80 GSM bond

SHEET SIZES: A4 to SRA3.

STAPLES 5000 cartridge

DIMENSIONS Width 575 mm

Height 911 mm

Length 755 mm (Conveyor stored).

Length 1090 mm (Conveyor in use).

WEIGHT 95 Kg.

POWER 220/240v 50Hz

Consumption approx. 180 Watts

Fuse: 6.3 amp 240v.

DBM70 Instruction ver 1.doc Page 3 3/12/01

3. INITIAL SETTING UP

1. Remove the bolts holding the machine to the pallet.

2. Castors are already fitted to the machine, lift from the pallet on to an even surface.

3. Remove packing from stapling section and from under fold stop beneath the conveyor.

4. Lower output conveyor, allowing the slotted ends on the support bars (part no. 6.06) to locate

on the protruding bolts provided. These bolts are located at the base of the machine.

5. Fit the conveyor wheels.

Figure 2 - Conveyor setup.

6. Insert the conveyor end stop (part no. 6.11) at the far end of the conveyor, making sure it does

not infringe the belt.

7. Position the machine near to a suitable socket outlet and ensure outlet is not covered and is

easily accessible.

8. Adjust paper infeed wheels and back jogger to correct position for paper size selected.

See Section 10 for collator stand assembly and online connection. Check that the power supply is of

the correct voltage for the machine. Once connected, the machine is ready for use.

DBM70 Instruction ver 1.doc Page 4 3/12/01

4. OPERATION

Figure 1 - Control layout (centre head removed for clarity)

1 Staple / Fold stop lock thumbscrew 8 Staple position fine adjustment screw

2 9 On / off button

3 10 Staple delay knob

4 Side guide clamping thumbscrew 11 Staple/fold stop indicator

5 Staple out indicator / reset 12 Fold stop tilt adjustment thumbscrew

6 Counter 13 Staple & fold stops adjustment wheel

7 Anvil 14 Reset button

DBM70 Instruction ver 1.doc Page 5 3/12/01

4.1 Loading Staples :

1. Only those staples sold or recommended by your supplier should be used in the DBM-70. Use

of non recommended staples may damage the stapling heads and they are not covered by any

warranty.

2. Raise the top cover.

3. Raise metal locking bar upwards and remove spent cartridge. Ensure the bar is in the

uppermost position otherwise the cartridge may not load properly.

4. Make sure that staples do not protrude past the staple tear line. If necessary the staples are

easily torn off at the tear line by tearing downward.

5. Cartridge should be placed flat on the slide in the body of the stapler and pushed firmly

forward. Do not allow the cartridge to move backwards once inserted into the stapler. If this

occurs remove cartridge from stapler and tear off staples at tear line again before re-inserting.

6. To keep the cartridge in place push metal locking bar down until it snaps into the grove on the

back of the cartridge.

7. Press staple out reset button, lower top cover and press circuit re-set button located below the

on/off button.

8. The staples do not immediately feed through to the plunger and therefore the machine will not

staple during the first three or four cycles after loading. Where this is a problem, refer to 10

below.

9. To avoid books being processed without staples, cycle the machine by placing scrap paper

beneath the heads. Repeat this until staples appear in the paper.

DBM70 Instruction ver 1.doc Page 6 3/12/01

Staple Out indicator RHS Staple Out

reset button

Staple Out indicator LHS

Figure 3 - Staple Out reset/indicators

DBM70 Instruction ver 1.doc Page 7 3/12/01

4.2 Staple Out System :

When the stapling head runs out of staples the red light pertaining to that head will illuminate and

the booklet maker will not cycle. The last set will not be stapled and should be removed from the

fold section. It can be reprocessed once the staple head(s) has been refilled, and reset button pressed.

4.3 Staple Jam :

To clear jammed staples from heads, it is best to remove the cartridge, clear any damaged staples

from stapling head and anvil, and replace the cartridge as described in 4.1.

WARNING - One may clear the jammed staples by operating the plunger manually. In this

instance take care not to put fingers under front-most portion of stapling head, so avoiding

injury to fingers from staples being ejected from the head.

DBM70 Instruction ver 1.doc Page 8 3/12/01

4.4 Paper Width Settings:

1. Both sides guides should be adjusted for a given size of paper. Loosen the thumbscrews and

move the side guides until their outside edges are level with the marking on the scale

corresponding to the width of the paper, and then re-tighten the thumbscrews so that the guides

are held in place.

Side guide

scale

Side guide

clamp thumbscrew

Side guide

Figure 4 - Side guides.

2. Note that the marked settings are meant to be wider than the paper, to allow for side jog.

Both guides move inwards on each cycle to the correct width to ensure that the sheets are

aligned before stapling occurs.

DBM70 Instruction ver 1.doc Page 9 3/12/01

4.5 Stapling / Folding Positions :

1. The Stapling and the Folding positions are adjusted as one. Loosen fold stop lock

thumbscrew, figure 5.

2. Turn the fold stop adjustment wheel until the staple stop aligns with the appropriate

calibration on the scale, for the size of paper being used.

Figure 5 - Fold stop

3. Re-tighten fold stop lock thumbscrew when the stop has been correctly positioned.

4. Adjust back jog position on Infeed table to correct paper size. With the document lying in the

machine pushed up to the staple stops, the back jogger should just touch the edge of the

document on its forward stroke.

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