Dukane IQ Explorer 3 Manuel utilisateur
Copyright © 2021
Dukane
2900 Dukane Drive
St. Charles, IL 60174 USA
Noce of Rights:
All rights reserved. No part of this manual including the interior design, cover design and icons may be
reproduced, transmied or ulized in any form or by any means, electronic, mechanical, photocopying,
recording, or by any informaon storage and retrieval system, without wrien permission from Dukane.
Noce of Liability:
The informaon contained in this manual is distributed on an “As is” basis, without warranty. While
every precauon has been taken in the preparaon of this manual, Dukane shall not have any liability
to any person or enty with respect to any liability, loss, or damage caused or alleged to be caused
directly or indirectly by the instrucons contained in this manual, or by the hardware products
described herein.
Specicaons subject to change without noce.
This user’s manual documents product features, hardware, and controls soware available at the me
this user’s manual was published.
Dukane Part Number: 403-620-00
Dukane ultrasonic equipment is manufactured under one or more U.S. Patents.
Find the list of all the Ultrasonic Equipment Patents on our website below:
hps://www.dukane.com/patents/
SECTION 1 - Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Press System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
General User Informaon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AC Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
IQ Explorer 3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Key Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 2 - Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HMI Cable Connecons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System Cable Connecons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SECTION 3 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Geng Started Using IQ Explorer 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Regulatory Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Contacting Dukane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dukane ISO Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Contents
SECTION 1 - INTRODUCTION
IQ Explorer 3 QUICK START GUIDE 1
SECTION 1
Introducon
IQ Explorer 3 QUICK START GUIDE 2
SECTION 1 - INTRODUCTION
Press System Overview
The Innity Series Servo Ultrasonic Press System is used for welding thermoplascs. A typical Innity™ ultrasonic welding
system is shipped completely with a press (thruster, base, and column), generator, an ultrasonic stack (transducer, booster,
horn), xturing, cables, and a HMI (with the IQ Explorer 3 soware installed) for applicaon setup and data acquision.
General User Information
This Quick Start Guide provides informaon to set up and operate Dukane’s HMI and IQ Explorer 3 soware. Please read
it before using the system to become familiar with the equipment to ensure correct and safe operaon.
Figure 1-1 Typical Press System
THRUSTER
HMI
GENERATOR
Introducon
SECTION 1 - INTRODUCTION
IQ Explorer 3 QUICK START GUIDE 3
AC Power Requirements
Dukane HMI
AC line voltage - 90-260 VAC
AC line current - 1 Amp
IQ Explorer 3 Overview
The IQ Explorer 3 soware comes standard on a Dukane HMI. This program connects with the Innity™ generator/press
through a user interface and is used for conguraon and setup.
Key Features
IQ Explorer 3 User Interface
• Windows 10 operang system - Familiar le folder menu structure, requiring no special training.
• Touch screen input - Makes programming easier. All welder setup parameters are programmed from one menu page.
(Applies to the HMI or PCs with touch screen, such as tablets.)
• Ethernet connecvity - For communicaons to the Innity™ welder.
• Control - Control feature for locking out system controls that complies with FDA 21 CFR Part 11.
• Remote connecvity - Dukane hotline is available for system diagnoscs and troubleshoong 24-hours a day. (VPN
access to the welder’s network is required. Consult with your IT sta about availability.)
• One screen operaons page - Most recent weld cycle and graph data with ability to modify commonly used process
sengs.
• F1 Help command - Instantly displays explanaon of funcon.
• IQ Explorer 3 User Interface - It is a peripheral device. Operaon is independent of the generator, and removal or
malfuncon of the IQ Explorer 3 does not aect machine funconality.
• Eight user-selectable graph parameters - Velocity, energy, power, distance, amplitude, frequency, force and pressure
for viewing and storage of each weld.
• Producon analysis screen - Displays eight-hour shi producon stascs: good, bad, suspect quanes and
percentages.
• Advanced stack diagnoscs - Includes power and frequency graphs for stack (horn) documentaon and future
reference for troubleshoong.
• Tool idencaon - Uses barcode system to idenfy tooling.
• Work cell - A Dukane Lean Work Cell can be integrated with basic PLC managed operaons.
• Data Analysis for SPC - Feature that aggregates and charts large quanes of cycle data results.
• Barcodes - Feature that allows scanned barcodes from parts to be aributed to cycle data.
IQ Explorer 3 QUICK START GUIDE 4
SECTION 2
Cable Connecons
SECTION 2 - CABLE CONNECTIONS
IQ Explorer 3 QUICK START GUIDE 5
HMI Cable Connecons
Figure 1-1 HMI Connecons
AC POWER CONNECTION HMI POWER SWITCHETHERNET PORTS
IQ Explorer 3 QUICK START GUIDE 6
SECTION 2 - CABLE CONNECTIONS
System Cable Connecons
Typical system components are:
• Ultrasonic Generator
• Press
• HMI
Make cable connecons in the following order, referring to the Fig 1-2 and Table 1-1 on the next page:
1. Connect cables 1-5. Cables 3 and 4 are to be connected to an eecvely grounded rod.
2. Connect cable 9 if oponal automaon equipment is used with the system.
3. Connect power cords 6-8.
4. Arrange cables as desired, but do not bundle the power cords (6-8) with any other cables.
CAUTION
Before connecng or disconnecng cables: Put power switches for the generator, press,
and any user-supplied automaon equipment in the OFF posion. Turn o electrical power.
Remove AC power cords from their receptacles.
DO NOT operate the generator unless the ultrasound coaxial cable is connected, and the
transducer is installed in the thruster. Otherwise, an overload condion could occur, with
possible damage to the generator.
SECTION 2 - CABLE CONNECTIONS
IQ Explorer 3 QUICK START GUIDE 7
Figure 1-2 Cable Connecons
Table 1-1 Cable Connecons
Cable Number Cable Description Standard Length (Meters)
1 Ultrasound 2
2 Press Interface 2
3 Press Grounding 5
4 Generator Grounding 5
5 HMI Communicaons (CAT 5 / RJ45 Ethernet cable) 3
6 Press Power Cord (line voltage: 90-240 VAC, 50/60 Hz, 10 A) 2
7 Generator Power Cord (line voltage depends on generator model) 2.5
8 HMI Power Cord (line voltage: 90-240 VAC, 50/60 Hz, 10 A) 2.5
9 Automaon I/O (oponal) 3
Table des matières
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