Ducane 436 INCH Assembly Manuel utilisateur

ASSEMBLY GUIDE

 DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

Leaking gas may cause a fire or explosion

which can cause serious bodily injury or death,

or damage to property.

 WARNING

1. Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

2. An LP cylinder not connected for use shall

not be stored in the vicinity of this or any

other appliance.

 WARNING

Follow all leak-check procedures carefully

in this manual prior to barbecue operation.

Do this even if the barbecue was dealer-

assembled.

NOTICE TO INSTALLER

These instructions must be left with the owner

and the owner should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR

OUTDOOR USE ONLY.

 WARNING

Do not try to light this appliance without

reading the “Lighting” Instructions section of

this manual.

436 INCH² 2-BURNER

SAVE THESE INSTRUCTIONS FOR

FUTURE REFERENCE

Customer Service: 1-800-382-2637

NOTE: Standard LP, Natural Gas and

System LP are designed for use with a

Ducane® portable cart.

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NOTE: Your model may differ from those in the assembly photos.

____________________________________________________________________

 CAUTION: Although we make every effort to ensure that the assembly process

is as easy and as safe as possible, it is inherent with fabricated steel parts

that corners and edges can cause cuts if improperly handled during assembly

procedures. Be careful while handling any parts during assembly. IT IS STRONGLY

RECOMMENDED THAT HANDS BE PROTECTED WITH A PAIR OF WORK GLOVES.

____________________________________________________________________

 WARNING: Care must be taken to ensure that this grill is assembled

according to these instructions. Failure to assemble the grill properly could

create a ﬁre hazard or cause burns or other bodily harm.

____________________________________________________________________

1. Assemble selected base cabinet kit before proceeding with these instructions.

2. Open the hood and remove the bubble wrapped side shelf package(s), Sear

Grid® package, and accessory package.

3. Remove the cooking rack by pushing each leg from the burner box and sliding

out of the hood.

Assembly

Important

This grill head is designed

to be mounted only on a

Ducane®

base cabinet kit. DO

NOT attempt to mount on any

other type of base cabinet or

in any other manner.

Read all instructions

before proceeding with any

assembly. For an assembly

view and veriﬁcation of

parts, see the parts list and

expanded view of pages 9-10.

1-800-DUCANES 3

4. With the hood open, remove the hairpin clips from the hinge clevis pins (a).

Close the hood and slide clevis pins from hood hinges (b). Lift the hood from the

burner box and place it on a nonabrasive surface.

5. Using the hex head screws and split lockwashers from the hardware bag, attach the

two hood knobs to the outside of the grill hood in the locations shown. Tighten

screws from inside rather than turning the knob, to avoid scratching paint.

6. Remove the La-Va-Grate® from the burner box and position the box on the

previously assembled base cabinet kit.

4. (a) 4. (b)

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7. Attach the burner box to the base cabinet using the four (4) 1/4x20x1" pointed

screws and the four (4) 1/4" teﬂon washers from the base cabinet kit (a). The

screws with the washers directly underneath go through the four holes in the

bottom of the burner box and engage in the caged nuts in the top of the base

cabinet (b). Engage all four screws before tightening any of the four (c). In order

to get the screws in the mounting holes of some grill models, it may be necessary

to carefully rotate the burners out of the way of the holes. Unscrew the burner

locking screw to release the burner.

____________________________________________________________________

 CAUTION: The screws used to attach the grill burner box to the base

cabinet must be tightened securely but not overly tight. The Teﬂon washers

used with these screws are very slippery and could lead to over-tightening

these screws. Care should be taken to avoid compressing the washer or

cracking the burner box.

____________________________________________________________________

 CAUTION: BE CAREFUL NOT TO PULL THE BURNERS OFF THE ORIFICES OR

TO DISCONNECT THE IGNITION WIRES.

____________________________________________________________________

7. (a) 7. (b)

7. (c)

1-800-DUCANES 5

8. Before retightening the burner locking screw (a, b, c), be sure the burners are

correctly engaged over their respective oriﬁces. This can be done by removing the

control box or by viewing the burner/oriﬁce engagement from beneath the control

box (d).

____________________________________________________________________



WARNING: FAILURE TO CHECK PROPER BURNER ORIFICE ENGAGEMENTS

COULD LEAD TO A HAZARDOUS CONDITION AND BODILY HARM.

____________________________________________________________________

8. (a) 8. (b)

Burner Locking Screws

8. (c) 8. (d)

Burner Locking Screws

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9. FOR NATURAL AND SYSTEM LP GRILLS. Install the Natural Gas (or

System LP) regulator/hose assembly on to the grills manifold supply pipe. To

make the connection, pull back the outer sleeve of the socket connector, (at

the end of the regulator/hose assembly), and insert all the way the male plug

connection, (on the grills manifold), and then release the outer sleeve of the

socket connector. This will produce a gas joint. After making gas connections,

check all joints for leaks using soapy water and a brush. See Owner’s Guide for

more on Natural Gas (or System LP) installation.

____________________________________________________________________

 WARNING: NEVER USE AN OPEN FLAME TO TEST FOR GAS LEAKS.

____________________________________________________________________

10. Assemble the side shelf frame using four (4) #8 x 1 1/2 Phillip’s ﬂat head screws

(a-c). Depending whether your model has one or two side shelves, attach the side

shelf to either or both sides of the burner box, using four (4) 1/4 x 1 1/4" black

screws, 1/4-20 nuts, and stainless steel shelf support washers (oval, with two

holes). The washers should go on the inside of the burner box with the raised

rib side facing away from the surface of the burner box (d). The nuts go on the

inside of the burner box. Tighten all four nuts securely (e).

Important

WHEN CONNECTING OR

REPLACING ANY GAS PIPE

FITTINGS, ALL JOINTS MUST

BE SEALED WITH A JOINT

COMPOUND (PIPE DOPE)

THAT IS RESISTANT TO THE

ACTION OF (LP) GASES.

10. (a) 10. (b)

1-800-DUCANES 7

10. (c) 10. (d)

10. (e)

____________________________________________________________________

 WARNING: FAILURE TO INSTALL THE SIDE SHELF FRAME PROPERLY

COULD CAUSE THE SHELF TO LOOSEN AND FALL, CAUSING BODILY HARM.

____________________________________________________________________

11. Reinstall the La-Va-Grate® into the burner box by ﬁrst placing the front edge of the

La-Va-Grate® on the lower set of supports on the front of the burner box. Holding

the ﬂange (with the “arrow” shaped cut-out) on the rear of the La-Va-Grate®, rotate

the rear edge down so that it rests on the lower set of supports on the back of the

burner box. (The “arrow” on the rear ﬂange should be pointing up.)

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12. Carefully put the hood back on the burner box and refasten with the clevis pins

and hairpin clips.

13. Place the briquettes in a pattern as shown, ﬁlling the entire La-Va-Grate®.

Spacing should be 3/8" - 1/2" between briquettes.

14. Replace cooking rack into hood ﬁrst and then into one side of burner box.

Squeeze remaining leg to lock into burner box.

15. Carefully place Sear Grid®(s) onto the upper set of supports on the front and

rear of the burner box.

16. The regulator assembly shipped with the grill head must be used.

17. Refer to the Owner’s Manual for the proper LP tank handling procedures.

18. Refer to the Owner’s Manual for the proper use and care of your gas grill.

19. For natural and for system LP grills, refer to Owner’s Manual for proper

procedures for connecting to the gas supply.

13. 436 Inch² 2-Burner

1-800-DUCANES 9

Gas Grill Parts List

436 Inch² 2-Burner

Model Grill

436 INCH² 2-BURNER

Key Part Description Part Number Qty

1. Hood Knob G1125350 2

2. Lockwasher B1008919 2

3. 1/4-20 x 1/2 Hex Head Screw T1009088 2

4. Sear Grid®

Set (2 Pieces) 20172301 1

5. Hood with Nameplate 20174201 1

6. Briquette Replacement Box 20172206 1

7. La-Va-Grate®

20172501 1

8. Burner Box Sub Assembly 20174302 1

9A. Burner, RH “P” Style (436 Inch² 2-Burner) Includes 26 & 27 20177203 1

9B. Burner, LH “P” Style (436 Inch² 2-Burner) Includes 26 & 27 20177204 1

11. Hair Pin Clip G1026609 2

12. Clevis Pin 20175601 2

13. Control Box 20174701 1

14. Control Knob 20173203 2

15. Igniter Knob 20182601 1

16. Manifold Support Upper with Gasket 20174901 1

17. Manifold Assembly, with Gasket (LP) 20175101 1

17. Manifold Assembly, with Gasket (Natural) 20175801 1

18. Gas Valve (LP) 20175401 2

18. Gas Valve (Natural) 20175402 2

19. Gas Oriﬁce (LP) G1026743 2

19. Gas Oriﬁce (Natural) G1031102 2

20. Gas regulator (LP) w/Hose 20104302 1

20. Gas regulator (Natural) G1827628 1

20. Gas regulator (System LP) G1827584 1

21. 1/8" NPT x 1-1/2 pipe nipple (Nat. & Syst. LP) G1031380 1

22. 1/8" x 3/8" npt bushing (Natural & System LP) G1026789 1

23. 1/8" npt coupling (Natural & System LP) G1031166 1

24. Rotary Igniter 20182401 1

25. Electrode and Collector Box assembly G4313758 2

A. Main Burner Electrode G1129990 2

B. #8 x 3/8 Hex Washer Head Screw (SS) 20524601 6

C. Collector box G4163670 2

D. Collector box strap G4163698 2

26. Glow Wire G4313301 2

27. 5/16-18 Self Tapping Screw G1031406 2

28. Side Shelf 20171601 1

29. Side Shelf frame 20171701 1

30. Cooking Shelf 20182901 1

31. #10 x 1/2 Hex Washer Head Screw (SS) G1026305 2

32. #10 x 5/8 Hex Washer Head Screw (SS) B1008062 6

33. Angle, Supply Line Support 20176501 1

34. 1/4-20 x 1-1/4 Screw, Black B1015956 4

35. 1/4-20 Hex Nut B1015965 4

36. Burner Locking Screw #10 x 1/2 Hex Head (SS) (Not Shown) 20525201 2

37. Shelf Assembly Screw #8 x 1-1/2 (Not Shown) 20103903 4

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