DongFeng ZB Series Manuel utilisateur
Factory Direct Tr actors
Factory Direct Tractors
Operator’s Manual
ZB 65 / 85
Factory Direct Tr actors
Factory Direct Tr actors
FOREWORD
Congratulations on your purchase of a new DongFeng Factory Direct Tractor.
DongFeng is Chinese for ‘DongFeng’.
The ZB Series is built to exacting DongFeng standards at the Changzhou Dongfeng Agricultural Machinery
Factory. They are designed to meet the needs of theAustralian Lifestyle Farmer while representing outstanding
value. Safety is our highest priority and your tractor is tted with a certied Roll Over Protective Structure
Performance is taken care of with a four cylinder, direct inject diesel engine that provides high torque, reduced
vibration and low noise.
Great features include, four wheel drive, hydraulic power steering and two-speed P.T.O..
A number of implements can be tted to your tractor enabling you to take on a wide variety of tasks around your
farm. Hanmey implements are ideally suited to your tractor. Find out more at hanmey.com.au
DongFeng Tractors are subject to continuous improvement and change without notice. Therefore, there may
be some difference between the manual and illustrated parts catalogue and your actual tractor. Dealers or
operators are requested to provide the serial number, stock number (if available) and date of manufacture of
the tractor when placing an order for spare parts. This helps to ensure the correct part is provided.
Take the time to read this manual carefully for your safety and awareness of your machine. With a little care
you can look forward to a lifetime of service on a lifestyle property.
DongFeng Tractors,
Australia.
November 2012
Factory Direct Tr actors
Factory Direct Tr actors
CONTENTS
SPECIFICATIONS
SAFETY PRECAUTIONS
SAFETY FIRST
FRONT END LOADER SAFETY
1. REQUEST FOR DEALER SERVICE
2. INSTRUMENT PANEL AND CONTROLS
2.1 Instrument Panel Display
2.2 Controls
3. ‘RUNNING-IN’
3.1 Running-in the engine without load
3.2 Running-in the tractor without load after warm up
3.3 Running-in the tractor with load
3.4 Service after running-in
4. OPERATING INSTRUCTIONS
4.1 Pre-start checks
4.2 Starting and stopping
4.3 Driving
4.4 Check during driving
4.5 Operating the differential lock
4.6 Control and usage of tractor’s working devices
5. MECHANICAL ADJUSTMENT
5.1 Engine
5.2 Clutch
5.3 Wheel adjustments
5.4 Power steering
5.5 Brakes
5.6 Electrical system
5.7 Final drive system
6. TECHNICAL MAINTENANCE
6.1 Oil and lubrication
6.2 Maintenance schedule
6.3 Tractor storage
6.4 Maintenance service
6.5 Maintenance check list
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S-2
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3-1
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3-2
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Factory Direct Tr actors
CONTENTS
7. MAINTENANCE
7.1 Fuel
7.2 Engine Oil level check and replacement
7.3 Transmission oil
7.4 Changing front axle case oil
7.5 Grease before operation
7.6 Radiator
7.7 Tyre pressure
7.8 Air cleaner
7.9 Battery
7.10 Three point linkage adjustment
8. TROUBLE-SHOOTING GUIDE
8.1 Engine
8.2 Chassis
8.3 Electrical system
9. LOADER OPERATION
9.1 Tractor preparation
9.2 Loader attachment and removal
9.3 Operation the loader
10. LOADER MAINTENANCE
10.1 Maintenance
10.2 Storing at the end of season
10.3 At the start of a season
10.4 General torque specication
11. LOADER TROUBLE SHOOTING
12. LOADER PARTS
12.1 Bucket Assembly
12.2 Attachment assembly
12.3 Main Frame assembly
12.4 Mounting assembly
12.5 Hydraulic system assembly
Appendix 1 Wiring Diagram
Appendix 2 Steering Cylinder Diagram
Appendix 3 Service Flow Chat
Appendix 4 Warranty Flow Chart
Maintenance record
7-1
7-1
7-2
7-3
7-3
7-4
7-4
7-6
7-6
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7-7
8-1
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8-5
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M-1
Factory Direct Tr actors
Specications
Tractor Model ZB65 ZB85
Drive type: 4WD
Horsepower: 65HP 85HP
Overall length (front weight to link end): (mm) 3890
Overall width (outer wheel tread): (mm) 1830
Height to R.O.P.S (top): (mm) 2550
Height to canopy (top): (mm) 2585
Height to steering wheel: (mm) 1750
Ground clearance: (mm) 320
Tractor weight with ballast: (kg) 3000 3200
Minimum turning radius: (m) 4.1
Speed: forward (km/hr) 1.57-36.61
backward (km/hr) 1.60-36.81
Engine Model LR4B3-23 LR4M5-23
Type:
Direct injection, vertical Liquid Cooled 4 Cyl Diesel
Gross power (12hr rated power kw/hp): 48.0/65 62.0/85
Cylinders: 4 Cyl
Bore and stroke: (mm) 108 X 125 110 X 135
Compression: 17.0 : 1.0
Displacement: (L) 4.58 5.13
Speed rated at: (rpm) 2300
Gearbox: Synchromesh
Gears: 4 x (3+1)
12 Forward, 4 Reverse
Brake type: Wet Multi Disc
Clutch type: Dry Type Dual Stage
Rear differential lock: Mechanical
P.T.O. type: Live
P.T.O. rotating speed: 540/1000
P.T.O. kW/HP: 43.6/58.5
3PL capacity at Ball End: (kg) 1200kg (cat 2 linkage)
Hydraulics: Main pump: 38L/min
Power steer pump: (L) 2L
Fuel capacity: (L) 60
Engine Oil: (L) 10
Transmission Oil: (L) 25
Hydraulic Oil Reservoir: (L) 15
Front Differential Oil: (L) 7
Front Hubs Oil: (L) 2 X 1
Front tyre size - Agricultural: 11.2-24
Rear tyre size - Agricultural:
Front tyre size - Turf
Rear tyre size - Turf
16.9-30
12.4-24
16.9-30
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Factory Direct Tr actors
S-2
Front End Loader Specications
Loader attachment model BL-65 BL-85
AOverall length (mm)
(With bucket on the ground) 3170 3170
BBucket width (mm) 1840 1840
COverall height (mm)
(With bucket on the ground) 1655 1655
DClearance with bucket dumped 2118 2118
EMaximum lifting height (mm)
(From ground to bucket pivot) 2888 2888
FReach the bucket (mm)
(Bucket fully lifted and at 45° dumping angle) 800 800
GBucket dumping angle 76º 76º
HBucket rollback angle 32º 32º
LDepth of bucket (to back of inner shell) (mm) 770 770
MHeight of bucket (mm) 545 545
NDepth of bucket (to pivot pin) (mm) 970 970
Maximum opening angle of clamping bucket 88º 88º
Bucket cubage (m3)0.38 0.38
Carrying capacity (kg) 1000 1000
Mass of loader attachment (kg) 925 925
Minimum operating ow required 20L/min 20L/min
Maximum operating ow allowed 35L/min 35L/min
Minimum operating pressure required 10MPa 10MPa
Maximum operating pressure allowed 16Mpa 16Mpa
Factory Direct Tr actors
Safety Precautions
• Recognize safety information
This is a safety — alert symbol. When you see this symbol on
your machine or in this manual, it is to alert you to the potential
for personal injury. Follow recommended precautions and safe
operating practices.
• Warnings and cautions
DANGER, WARNING, and CAUTION — is used in this safety
manual to alert you to safety issues. DANGER identies the most
serious hazards. DANGER or WARNING safety signs are located
near specic hazards. General precautions are listed on CAUTION
safety signs. CAUTION also calls attention to safety messages in
this manual.
• Follow safety instructions
Carefully read all safety messages in this manual and on your
machine. Keep safety signs in good condition. Replace missing or
damaged safety signs. Be sure new equipment components and
repair parts include the current safety signs. Replacement safety
signs are available from your DongFeng dealer.
Learn how to operate the machine and how to use the controls
properly. Do not let anyone operate without instruction. Keep your
machine in proper working condition.
Unauthorized modications to the machine may impair the function
and/or safety and affect machine life.
If you do not understand any part of this manual and need
assistance, contact your DongFeng dealer.
• Key start your tractor only
Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals.
Machine will start in gear If normal circuitry is bypassed.
NEVER start engine while standing on the ground. Start engine
only from operator’s seat, with transmission in neutral or park.
Safety Precautions
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Factory Direct Tr actors
Safety Precautions
• Use seat belt and foldable ROPS properly
Only operate the tractor when the ROPS is locked out in the ‘up’
or extended position, ALWAYS use your seat belt to minimize the
chance of injury from an overturn accident.
Only fold the ROPS to access low clearance areas. DO NOT
operate the tractor with the ROPS down or not properly installed.
DongFeng Tractors are equipped with a foldable Roll-Over
Protective
Structure (ROPS). The ROPS (A) should be kept in the ‘up’ or
extended position (as pictured) with lock out pins (C) retained with
R-clips (B), except when it is necessary to fold it for low clearance
access.
A ROPS
B R-clips
C Lock out Pin
• Handle chemicals safely
Direct exposure to hazardous chemicals can cause serious injury.
Potentially hazardous chemicals used with DongFeng equipment
include such items as lubricants, coolants, paints, and adhesives.
Before you start any job using a hazardous chemical, you should
know exactly what the risks are and how to do the job safely. Then
follow procedures and use recommended safety equipment.
S-3
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