Dolmar PC-7614V Guide de l'utilisateur
PC-7612V
PC-7614V
Original Instruction Manual
Instructions d’emploi d’origine
Originalbetriebsanleitung
Manuale di istruzioni originale
Originele gebruiksaanwijzing
Instrucciones de manejo originales
Instruções de serviço original
Original brugsanvisning
Πρωτότυπο εγχειρίδιο οδηγιών
Important:
Read this instruction manual carefully before putting the Power Cutter into operation and strictly observe the safety regulations!
Keep this instruction manual!
Important :
Veuillez lire attentivement ce mode d’emploi avant d’utiliser la découpeuse thermique et respectez strictement les consignes de sécurité !
Conservez ce mode d’emploi !
Wichtig:
Lesen Sie vor Verwendung des Trennschleifers diese Bedienungsanleitung aufmerksam durch und halten Sie die Sicherheitsregeln strikt
ein!
Bewahren Sie diese Bedienungsanleitung auf!
Importante:
Leggere attentamente il presente manuale di istruzioni prima di mettere in funzione la sega circolare e rispettare scrupolosamente le norme
per la sicurezza.
Conservare il manuale di istruzioni.
Belangrijk:
Lees deze gebruiksaanwijzing aandachtig door voordat u de doorslijpmachine in gebruik neemt en houdt u te allen tijde aan de
veiligheidsinstructies!
Bewaar deze gebruiksaanwijzing!
Importante:
Lea atentamente este manual de instrucciones antes de utilizar el cortador y cumpla estrictamente la normativa de seguridad.
Conserve este manual de instrucciones.
Importante:
Leia cuidadosamente este manual de instruções antes de utilizar a Cortadora a Gasolina e cumpra todas as normas de segurança!
Guarde este Manual de instruções!
Vigtigt:
Læs denne brugsanvisning omhyggeligt igennem inden du anvender den skæremaskinen og overhold sikkerhedsbestemmelserne til
mindste detalje!
Gem denne brugsanvisning!
Σημαντικό:
Πριν θέσετε σε λειτουργία τον Βενζινοκίνητο Κόφτη διαβάσετε προσεχτικά το εγχειρίδιο οδηγιών και εφαρμόσετε αυστηρά τους κανονισμούς
ασφαλείας.
Κρατήστε αυτό το εγχειρίδιο χρήσης!
2
Thank you for purchasing a DOLMAR
product!
Congratulations on choosing a DOLMAR Power Cutter! We are
condent that you will be satised with this modern piece of
equipment.
We want you to be satised with your DOLMAR product.
In order to guarantee the optimal function and performance of your
Power Cutter and to ensure your personal safety we would request
you to perform the following:
Read this instruction manual carefully before putting the Power
Cutter into operation for the rst time, and strictly observe the
safety regulations! Failure to observe these precautions can
lead to severe injury or death!
For European countries only
EC Declaration of Conformity
The undersigned, Tamiro Kishima and Rainer Bergfeld, as
authorized by Dolmar GmbH, declare that the DOLMAR
machine(s):
Designation of Machine: Power Cutter
Model No./ Type: PC-7612V, PC-7614V
Specications: see “Technical data” table.
are of series production and
Conforms to the following European Directives:
2000/14/EC, 2006/42/EC
And are manufactured in accordance with the following standards or
standardised documents:
EN ISO 19432
The technical documentation is on le at:
Dolmar GmbH,
Jenfelder Straße 38, Abteilung FZ,
D-22045 Hamburg
The conformity assessment procedure required by Directive
2000/14/EC was in Accordance with annex VIII.
Notied Body:
TÜV Rheinland LGA Products GmbH
Tillystraße 2
D-90431 Nürnberg
Identication number 0197
Measured Sound Power Level: 113 dB (A)
Guaranteed Sound Power Level: 114 dB (A)
14. 1. 2011
Tamiro Kishima
Managing Director
Rainer Bergfeld
Managing Director
English (Original instructions)
Table of Contents Page
Packing ............................................................................................2
Delivery inventory ..........................................................................3
Symbols...........................................................................................3
SAFETY PRECAUTIONS ................................................................4
General precautions ...................................................................4
Protective equipment .................................................................4
Fuels / Refuelling .......................................................................5
Putting into operation .................................................................5
Cutoff discs ................................................................................6
Kickback and lock-in ..................................................................7
Working behavior / Method of working .......................................7
Cutting metals ............................................................................8
Cutting masonry and concrete ...................................................8
Transport and storage ................................................................9
Maintenance .............................................................................10
First aid ....................................................................................10
Technical data ............................................................................... 11
Denomination of components .....................................................12
PUTTING INTO OPERATION ........................................................13
Mounting the cutting disc .........................................................13
Tightening the V-belt / Checking V-belt tension .......................14
Before operating .......................................................................14
Operating .......................................................................................16
Starting .....................................................................................16
Adjusting the carburetor ............................................................17
MAINTENANCE .............................................................................17
V-belt .......................................................................................18
Cleaning the protection hood ...................................................18
Cleaning/changing the air lter .................................................19
Spark plug maintenance ..........................................................20
Replacing the suction head ......................................................20
Cleaning the starter ..................................................................21
Changing the cutting attachment position (central/side) ..........22
SPECIAL ACCESSORIES .............................................................23
Diamond cutting discs ..............................................................23
Guide trolley .............................................................................23
Water tank (the component of trolley) ......................................23
Mains/pressure water system ..................................................23
Maintenance chart ........................................................................24
Fault location ................................................................................25
Troubleshooting ...........................................................................26
Storage ..........................................................................................27
Packing
Your DOLMAR Power Cutter is packed in a cardboard box to
prevent shipping damage.
Cardboard is a basic raw material and is consequently reuseable or
suitable for recycling (waste paper recycling).
3
You will notice the following symbols on the saw and in the Instruction Manual:
Symbols
Read instruction manual and follow the
warning and safety precautions! Never use circular saw blades!
Particular care and caution! Never use damaged cutting discs!
Forbidden! Engine-Manual start
Wear protective helmet, eye and ear
protection, and respiratory protection! Stop engine!
Wear protective gloves! Warning! Kickback!
No smoking! Fuel (Gasoline)
No open re! First Aid
Direction of cutting wheel rotation Recycling
WARNING: the max. peripheral
speed of the cutting disc is 80 m/s! CE - Marking
Cutting disc dimensions
Delivery inventory
1. Power Cutter
2. 13/19 AF combination wrench
3. Star-shaped wrench
4. Carburetor adjustment screwdriver
5. Adapter ring (Tools for some countries may not require this ring.)
6. Instruction manual (not shown)
In case one of the parts listed should not be included in the
delivery inventory, please consult your sales agent.
1
2345
4
General precautions
-The operator MUST read this instruction manual to ensure safe operation
(even if you already have experience in using cutoff saws). It is important
to be familiar with the operation of this particular cutoff saw. Users insufciently
informed will endanger themselves as well as others due to improper handling.
- Let only persons who have experience in using cutoff saws work with this unit.
When letting another person use the Power Cutter, this instruction manual must
be provided along with it.
- First-time operators should ask a specialist to instruct them in working with
gasoline-powered cutoff saws.
- Children and persons under 18 years of age must not be allowed to use this
Power Cutter. Persons over the age of 16 years may, however, use the Power
Cutter for the purpose of being trained as long as they are under the supervision
of a qualied trainer.
- Working with the Power Cutter requires high concentration.
- Operate the Power Cutter only if you are in good physical condition. If you are
tired, your attention will be reduced. Be especially careful at the end of a working
day. Perform all work calmly and carefully. The user has to accept liability for
others.
- Never work while under the inuence of alcohol, drugs, medication or other
substances which may impair vision, dexterity or judgement.
- A re extinguisher must be available in the immediate vicinity.
- Asbestos and other materials that can release toxins may be cut only with the
necessary safety precautions and after notication of the proper authorities and
under their supervision or that of a person appointed by them.
Protective equipment
-In order to avoid head, eye, hand or foot injuries as well as to protect your
hearing the following protective equipment must be used during operation
of the Power Cutter:
- The kind of clothing should be appropriate, i. e. it should be tight-tting but not
be a hindrance. Clothing in which grains of material can accumulate (trousers
with cuffs, jackets and trousers with wide-open pockets, etc.) must not be worn,
particularly when cutting metal.
- Do not wear any jewellery or clothing that can get caught or distract from the
operation of the Power Cutter.
- It is necessary to wear a protective helmet whenever working with the Power
Cutter. The protective helmet (A) is to be checked in regular intervals for
damage and is to be replaced after 5 years at the latest. Use only approved
protective helmets.
- The helmet visor (B) protects the face from dust and material grains. In order to
prevent injuries to eyes and face, always wear protective goggles (C) or visor
when using the Power Cutter.
- To prevent hearing damage, always wear suitable personal hearing protection
(ear muffs (D), ear plugs, etc.). Octave brand analysis upon request.
- When dry-cutting dust-producing materials such as stone or concrete, always
wear approved respiratory protection (E).
-Work gloves (F) of tough leather are part of the required work kit of the Power
Cutter and must always be worn when working with the Power Cutter.
SAFETY PRECAUTIONS
EF
1
2
3
4
5
- Always wear safety shoes or boots (G) with steel toes, non-skid soles, and leg
protectors when working with the Power Cutter. Safety shoes equipped with a
protective layer provide protection against cuts and ensure a secure footing.
- Always wear a work suit (H) of sturdy material.
Fuels / Refuelling
- Go to a safe, level place before refuelling. Never refuel while on scaffolding,
on heaps of material, or in similar places!
- Switch off the engine before refuelling the Power Cutter.
- Do not smoke or work near open res (6).
- Let the engine cool down before refuelling.
- Fuels can contain substances similar to solvents. Eyes and skin should not come
in contact with mineral oil products. Always wear protective gloves when refuelling
(not the regular work gloves!). Frequently clean and change protective clothes.
Do not breathe in fuel vapors. Inhalation of fuel vapours can be hazardous to your
health.
- Do not spill fuel. If a spill occurs, clean off the Power Cutter immediately. Fuel
should not come in contact with clothes. If your clothes have come in contact with
fuel, change them at once.
- Ensure that no fuel oozes into the soil (environmental protection). Use an
appropriate base.
- Refuelling is not allowed in closed rooms. Fuel vapors will accumulate near the
oor (explosion hazard).
- Ensure to rmly tighten the screw cap of the fuel tank.
- Before starting the engine, move to a location at least 3 meters
(approx. 3 1/4 yards) from where you fuelled the Power Cutter (7), but not within
the extended swing range of the cutting disc (direction of sparks).
- Fuel cannot be stored for an unlimited period of time. Buy only as much as will be
consumed in the near future.
- Use only approved and marked containers for the transport and storage of fuel.
-Keep fuel away from children!
Putting into operation
-Do not work on your own. There must be someone around in case of an
emergency (within shouting distance).
- Observe all anti-noise regulations when working in residential areas.
-Never use the Power Cutter near inammable materials or explosive gases!
The Power Cutter can create sparks leading to re or explosion!
- Make sure that all persons within 30 meters (33 yards), such as other workers,
are wearing protective gear (see “Protective equipment”) (8). Children and other
unauthorized persons must remain more than 30 meters away from the working
area. Keep an eye out for animals as well (9).
-Before starting work the Power Cutter must be checked for perfect function
and operating safety according to the prescriptions.
In particular, make sure that the cutting wheel is in good condition (replace
immediately if torn, damaged or bent), the cutting wheel is properly mounted, the
protection hood is locked in place, the hand guard is properly mounted, the V-belt
has the proper tension, the throttle moves easily and the grips are clean and dry,
and the combination switch functions properly.
- Start the Power Cutter only after complete assembly and inspection. Never use
the Power Cutter when it is not completely assembled.
5
6
7
8
9
3 meters
= wearing Protective Equipment
30 m
6
Cutoff discs
-The protection hood must always be on! Change discs only with the engine
off!
- There are two basic types of cutoff discs:
- For metal (hot cutting)
- For masonry (cold cutting)
NOTE:
When using diamond cutoff discs, always make sure to observe the “direction of
rotation” markings. Diamond discs should only be used for cutting masonry/brick/
concrete etc.
- Cutoff discs are intended only for radial loading, i.e. for cutting.
Do not grind with the sides of the cutting disc! This will break the disc (10)!
CAUTION:
Never change direction (turning radius less than 5 meters / 5 1/2 yards), exert
lateral (sideways) pressure, or tip the Power Cutter during cutting (11)!
- Use a cutting disc only for cutting the materials it is intended for. The proper type
of disc must be used, for either metals or masonry.
- The arbour hole (bore) of the cutting disc must t the shaft exactly. If the arbour
hole is larger than the shaft diameter, a spacer ring must be used (accessories).
- Use only cutting wheels approved by the DSA (German Abrasive Disc
Committee) or equivalent organisation for freehand cutting at up to 4,370 RPM
(= 80 m/sec. at circumference) for 14”/355 mm discs, or up to 5,100 RPM
(= 80 m/sec. at circumference) for 12”/300 mm discs.
- The disc must be free of defects (12). Do not use defective cutting discs.
Always tighten the cutting disc mounting bolt to a torque of 30 Nm.
Otherwise, the cutting disc can twist.
- Before starting the cutting disc, make sure you have a steady footing.
- Put the Power Cutter into operation only as described in this instruction manual
(13). Always place your left foot in the rear handle and grasp the other handle
rmly (with thumb and ngers). Other starting methods are not allowed.
- When starting the Power Cutter it must be well supported and securely held. The
cutting disc must not be touching anything.
- If the cutting disc is new, test it by running it at least 60 seconds at top speed.
When doing this, make sure that no persons or body parts are in the extended
swing range of the disc, in case it is defective and ies apart.
-When working with the Power Cutter always hold it with both hands. Take
the back handle with the right hand and the tubular handle with the left hand.
Hold the handles tightly with your thumbs facing your ngers.
-CAUTION: When you release the throttle lever the disc will keep spinning
for a short period of time (free-wheeling effect).
- Continuously ensure that you have a safe footing.
- Hold the Power Cutter such that you will not breathe in the exhaust gas. Do not
work in closed rooms or in deep holes or ditches (danger of poisoning by fumes).
-Switch off the Power Cutter immediately if you observe any changes in its
operating behavior.
-Switch off the engine before inspecting the V-belt tension or tightening it,
replacing the cutting wheel, repositioning the cutter attachment (side or
middle position) or eliminating faults (14).
- Turn off the engine immediately and check the disc if you hear or feel any change
in cutting behaviour.
- Turn off the Power Cutter when taking a break or stopping work (14). Place the
unit in such a way that the disc is not touching anything and cannot endanger
anyone.
- Do not put the overheated Power Cutter in dry grass or on any inammable
objects. The mufer is very hot (danger of re).
-IMPORTANT: After wet cutting, rst turn off the water feed and then let the disc
run at least 30 seconds, to ing off the remaining water and prevent corrosion.
10
11
12
13
14
min. 5 m
• Maintenance
• Refuelling
• Changing cutoff discs
• Repositioning the
cutting attachment
• Stopping work
• Transport
• Putting out of
function
7
Kickback and lock-in
- When working with the Power Cutter there is a danger of kickback and lock-in.
- Kickback occurs when the top of the cutting disc is used for cutting (15).
- This causes the Power Cutter to be thrown back toward the user with great force
and out of control. Risk of injury!
To prevent kickback, observe the following:
- Never cut with the section of the cutting disc shown in gure 15.
Be especially careful when reinserting the disc into cuts that have already
been started!
- Lock-in occurs when the cut narrows (crack, or workpiece under stress).
- This causes the Power Cutter to suddenly jump forward, out of control and with
great force. Risk of injury!
To prevent lock-in, observe the following:
- When reinserting the disc into previous cuts, have the Power Cutter running at
top speed. Always cut at top speed.
- Always support the workpiece so that the cut is under tension (16), so that the
cut does not press together and jam the cutting disc as it proceeds through the
material.
- When starting a cut, apply the disc to the workpiece with care.
Do not just shove it into the material.
- Never cut more than one piece at a time! When cutting, make sure that no other
workpiece comes into contact.
Working behavior / Method of working
- Before starting work, check the work area for any hazards (electrical wires,
inammable substances). Clearly mark the work area (for example with warning
signs or by cordoning off the area).
- When working with the Power Cutter hold it rmly by the front and rear handles.
Never leave the Power Cutter unattended!
- Whenever possible run the Power Cutter at the rated arbour speed (see
“Technical data”).
- Only use the Power Cutter during good light and visibility periods.
Be aware of slippery or wet areas, and of ice and snow (risk of slipping).
- Never work on unstable surfaces. Make sure that there are no obstacles in the
working area, risk of stumbling. Always ensure that you have a safe footing.
- Never cut above your shoulder height (17).
- Never stand on a ladder to cut (17).
- Never use the Power Cutter while standing on scaffolding.
- Do not lean over too far when working. When putting down and picking up the
Power Cutter, do not bend over from the waist, but instead bend in the knees.
Save your back!
- Guide the Power Cutter in such a way that no part of your body is within the
extended swing range of the disc (18).
- Use cutting discs only for the materials for which they are designed!
- Do not use the Power Cutter to lift up and shovel away pieces of material and
other objects.
Important! Before cutting, remove all foreign objects, such as rocks, gravel, nails
etc. from the cutting area. Otherwise, such objects can be ung away by the disc
with great speed. Injury hazard!
- When cutting workpieces down to length use a rm support. If necessary, secure
the workpiece from slipping, but do not steady it with your foot or allow another
person to hold it.
- When cutting round items, always secure them against rotation.
- When guiding the Power Cutter by hand, use the side mounting position of the
cutter attachment only when actually necessary.
Otherwise, always use the central position. This gives the unit a better balance,
for reduced operator fatigue.
15
16
17
18
8
Cutting metals
IMPORTANT!
Always wear approved respiratory protection!
Materials that can release toxic substances may be cut only after notifying the
proper authorities and under their supervision or that of a person appointed
by them.
CAUTION:
The rapid rotation of the cutting disc heats metal and melts it at the point of
contact. Swing the guard as far down as possible behind the cut (19) in order
to direct the stream of sparks forward, away from the operator (re hazard).
- Determine the direction of cutting, mark the cut and apply the disc to the material
at moderate speed, to cut a guide groove before going to top speed and applying
more pressure to the Power Cutter.
- Keep the disc straight and vertical. Do not tip it, as this can break it.
- The best way to get a good, clean cut is to pull or move the Power Cutter back
and forth. Do not simply press the disc into the material.
- Thick round stock is best cut in stages (20).
- Thin tubing and pipes can be cut with a simple downward cut.
- Cut large-diameter pipes as for round stock. To prevent tipping and for better
control, do not let the disc sink too deeply into the material. Instead, always cut
shallow around the whole piece.
- Worn discs have a smaller diameter than new discs, so that at the same engine
speed they have a lower effective circumferential speed and therefore do not cut
as well.
- Cut I-beams and L-bars in steps; see Figure 21.
- Cut bands and plates like pipes: along the wide side with a long cut.
- When cutting material under stress (supported material or material in structures),
always make a notch in the thrust (pressure) side, and then cut from the tension
side, so that the disc does not lock in. Secure cutoff material from falling!
CAUTION:
If there is a chance that the material is under stress, be prepared for it to kick
back. Make sure you can get out of the way if you have to!
Be particularly careful in scrap-metal yards, junkyards, at accident sites,
and with haphazard piles of material. Precariously balanced pieces or pieces
under stress can act in unpredictable ways, and may slide, jump out, or burst.
Secure cutoff material from falling! Always exercise extreme caution and use
only equipment that is in perfect working order.
Observe the accident-prevention rules and regulations of your employer and/
or insurance organization.
Cutting masonry and concrete
IMPORTANT!
Always wear approved respiratory protection!
Asbestos and other materials that can release toxic substances may be cut
only after notifying the proper authorities and under their supervision or that
of a person appointed by them. When cutting prestressed and reinforced
concrete piles, follow the instructions and standards of the responsible
authorities or the builder of the structural member. Reinforcement rods must
be cut in the prescribed sequence and in accordance with applicable safety
regulations.
NOTE:
Mortar, stone, and concrete develop large quantities of dust during cutting. To
increase the lifetime of the cutting disc (by cooling), to improve visibility, and to
avoid excessive dust creation, we strongly recommend wet cutting instead of dry
cutting.
19
20
21
9
In wet cutting, the disc is wetted at an equal rate on both sides by a trickle of water.
DOLMAR offers the right accessories for all wet cutting applications (see also
“SPECIAL ACCESSORIES”).
- Remove foreign objects such as sand, stones and nails found within the working
area. CAUTION: Watch out for electric wires and cables!
The rapid rotation of the cutting disc at the point of contact throws fragments
out of the cut groove at high speed. For your safety, swing the protection
hood down as far as possible behind the cut (23), so that material fragments
are thrown forward, away from the operator.
- Mark the cut, and then make a groove about 5 mm (just under 1/5”) along the
entire length of the planned cut. This groove will then guide the Power Cutter
accurately guring the actual cutoff.
NOTE:
For long, straight cuts we recommend using a trolley (24, see also “SPECIAL
ACCESSORIES”). This makes it much easier to guide the unit straight.
- Perform the cut with a steady back-and-forth motion.
- When cutting slabs to size, you need not cut through the entire material thickness
(creating unnecessary dust). Instead, simply make a shallow groove, and then
knock off the excess material cleanly on a at surface (25).
CAREFUL!
When cutting into lengths, cutting through material, making cutouts, etc., always
make sure to plan the direction and sequence of cuts in such a way that the disc
does not get jammed by the cut-off piece, and that no persons can be injured by
falling pieces.
Transport and storage
-Always turn off the Power Cutter when transporting it or moving it from
place to place on a site (26).
-Never carry or move the unit with the engine on or the disc moving!
- Carry the unit only by the tubular (middle) handle with the cutting disc pointing
behind you (26). Avoid touching the exhaust mufer (burn hazard!)
- When moving the Power Cutter over longer distances, use a wheelbarrow or
wagon.
- When transporting the Power Cutter in a vehicle, make sure it is securely
positioned in such a way that no fuel can leak out.
Always remove the cutting disc before transporting the unit in a vehicle.
- The Power Cutter should be stored safely in a dry place. It must not be left
outdoors! Always dismount the cutting disc before storage. Keep the Power
Cutter away from children.
-Before long-term storage and before shipping the Power Cutter, follow the
instructions in the chapter on “Storage”. ALWAYS empty the fuel tank and
run the carburetor dry.
- When putting cutting discs in storage, be careful to:
- Clean and dry them well.
- Store them lying down at.
- Avoid dampness, freezing temperatures, direct sunshine, high temperatures and
temperature uctuations, as these can cause breakage and splintering.
-Always check new cutting discs or cutting discs that have been in storage
to make sure that they are free of defects.
23
24
25
26
10
Maintenance
-Before performing maintenance work switch off the Power Cutter (27) and
pull out the plug cap.
- Always check the Power Cutter before using it to make sure that it is in good
working order. In particular, make sure that the cutting disc is properly mounted.
Make sure that the cutting wheel is undamaged and suitable for the job it will be
used for.
- Operate the Power Cutter only at a low noise and emission level.
For this ensure the carburetor is adjusted correctly.
- Clean the Power Cutter regularly.
- Check the fuel tank cap regularly for good sealing.
Observe the accident prevention instructions issued by trade associations
and insurance companies. NEVER make any modications to the Power
Cutter! You will only be putting your own safety at risk!
Perform only the maintenance and repair works described in the instruction
manual. All other work must be carried out by DOLMAR Service (28).
Use only original DOLMAR spares and accessories.
The use of non-DOLMAR spares, accessories, or cutting discs increases the
risk of accident. We cannot accept any responsibility for accidents or damage
occurring in association with the use of cutting discs or accessories other than
original DOLMAR.
27
28
29
SERVICE
First aid (29)
Make sure that a rst aid kit is always immediately available close by. Immediately
replace any items used from the rst aid box.
When calling for help, give the following information:
- Place of the accident
- What happened
- Number of injured people
- Kind of injuries
- Your name!
NOTE:
Individuals with poor circulation who are exposed to excessive vibration may
experience injury to blood vessels or the nervous system.
Vibration may cause the following symptoms to occur in the ngers, hands or wrists:
“Falling asleep” (numbness), tingling, pain, stabbing sensation, alteration of skin
colour or of the skin.
If any of these symptoms occur, see a physician!
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1
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1
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