DKI DK 60 Series Manuel utilisateur
DK 60 Hammer Series
820 South Sixth Ave
Manseld, Tx 76063, USA.
Technical Manual
Page 1
Introduction ............................................................................................................. 2
DK 60 Hammer Introduction ................................................................................... 3
Safety Recommendation & Precautions ................................................................ 4
Hammer View and Parts List ................................................................................... 6
Bit Shank DHD360 ......................................................................................................... 6
Bit Shank QL60 ............................................................................................................... 7
Bit Shank SD6 ................................................................................................................. 8
Clamping Locations ...................................................................................................... 9
DK 60 Hammer Air Consumption at Dierent Working Pressure ................... 10
DK 60 Hammer Assembly ....................................................................................... 10
Assembly with Shank type QL60 & DHD360 ......................................................... 11
Assembly with Bit .......................................................................................................... 15
Assembly with Shank type SD6 .............................................................................. 16
Assembly with Bit .......................................................................................................... 17
Lubrication .............................................................................................................. 18
Storage .................................................................................................................... 18
Warranty .................................................................................................................. 19
Table of Content
Page 2
Introduction
Drill King International was founded back in 2004 by Randy Broseh in Arlington, Texas. A
year later, the business turned into a real family aair when brother Larry Broseh acquired
the business. The brothers used their extensive industry knowledge to create a unique
company with the best customer service in mind.
Continued growth and customer demand saw Drill King in 2008 decide to build a 60,000
sq.ft (5,575 sq.m) facility in Manseld Texas. From this point the company has gone
from strength to strength creating innovative drilling tolls and solutions for a variety of
customer projects around the globe.
Page 3
DK 60 Hammer Introduction
The DK Hammer Series is designed to operate eciently on air pressure. Compressed
air is directed to the hammer via the rotation spindle and drill pipe. Exhaust air from the
hammer is passed through blowholes in the drill bit and is used to ush clean the drilled
hole. Rotation is provided by a rotation unit on the drill rig and transferred to the hammer
via the drill pipe.
The drill pipe is threaded so that the drill string can be extended as drilling advances
and the hole becomes deeper. Feed force is also transmitted to the hammer via the hole
down unit and the weight of the drill pipe.
The DK Hammer Series was developed after much research by utilizing the newest tech-
nologies available. The DK Hammer Series is designed to be used in a wide range of ap-
plication in rock conditions.
- Innovative & simple design for easy eco kit maintenance
- High frequency design for fastest penetration rates
- Available for common bits shanks IR/QL/SD
- Customizable options for open hole or cased hole projects
- Premium alloys & treatment used for longer lasting tools
Page 4
Safety Recommendation & Precautions
The safety Recommendations listed below are intended to alert the hammer operators
and maintenance personnel to the possible physical dangers inherent in the various
phases of operating and maintaining equipment of this kind.
We recommend that all operators and maintenance personnel read and thoroughly un-
derstand the safety precautions before attempting to operate or perform maintenance
on the drilling equipment. We put “SAFETY FIRST” and suggest this must always be the
primary consideration of all personnel while operating or maintaining the equipment.
Since the Safety Recommendations can’t cover every potential situation, it is suggested
that everyone exercises good judgernent and common sense while operating, servicing,
or working near the equipment.
NOTE:
SAFETY STATEMENTS ARE INCLUDED THROUGHOUT THE MANUAL WHERE IT MAY
APPLY SPECIFICALLY TO INDIVIDUAL COMPONENTS OR ASSEMBLIES. FAILURE TO
COMPLY WITH SAFETY WARNING CAN RESULT IN SERIOUS OR FATAL INJURY. IM-
PROPER OPERATION AND MAINTENANCE CAN CASUE SEVERE EQUIPMENT DAMAGE
OR EXCESSIVE WEAR ON THE HAMMER AND HAMMER BIT.
☑Be equipped with appropriate attire, hard hat, gloves, safety shoes, eye and ear pro-
tection. Don’t wear loose clothing that could get caught in the equipment.
☑Safety goggles or safety glasses are required. Rocks, dust, and loose particles from
drilling may be blown into the as during drilling. Also, use safety glasses when
sharpening bits.
☑Handle all equipment with care.
☑Operating the hammer at extreme pressures or speeds may cause failure or exces-
sive wear. Please follow the instructions in the technical manual and use the recom-
mended procedures for operation and maintenance of the hammer.
Page 5
☑Compressed air or uid used for cleaning purposes should be utilized with extreme
caution:
• Do not apply directly to your skin
• Do not use for cleaning directly from your clothing
• Do not direct it at another person
• Be careful not to blow directly into the equipment
• Wear safety glasses AT ALL TIMES of the operation
☑Check the drill rod to power head spindle joint and make sure it is securely tight-
ened before running the rotary head in reverse rotation. If you have a loose con-
nection, it could result in the drill rod becoming disconnected cornpletely. If the
drilling rod becomes disconnected, it could strike personnel.
☑Be cautious about getting under the downhole hammer for inspedion. The down-
hole hammer could unexpectedly cycle, forcing the piston to drop out of the down-
hole hammer. This could cause bodily injury to anyone under the downhole ham-
mer.
☑When using solvents to clean parts, make sure that they are nonammable, and
that it meets current OSHA and International Standards; be sure to use the solvent
in a well-ventilated area.
☑Be sure all downhole hammer components are properly lubricated and maintained,
while in storage. Failure to follow lubrication recommendations could cause dam-
age and wear to the downhole hammer, its components, and /or personnel injury.
☑Never heat up any parts of the hammer or weld on it. Use extreme care when break-
ing loose the top and bottom connections, using either a spanner wrench or a at
wrench that properly ts the driver and top sub.
Page 6
Hammer View and Parts List
Bit Shank DHD360
NO Part Name Qty Part Number
1 Top Sub 1 HPDK-A6002
2 Top Sub O-Ring 1 HPDK-A6003
3 Choke Set 1 HPDK-A6008
4Check Valve 1 HPDK-A6007
5 C.V. Spring 1 HPDK-A6009
6 Press Ring 1 HPDK-A6005
7 Make Up Ring 1 HPDK-A6006
8 Air Distributor 1 HPDK-A6010-LYT-WGT
9 Air Dis. O-Ring 1 HPDK-A6011
10 Cylinder 1 HPDK-A6012-LYT-WGT
11 Piston 1 HPDK-A6014-LYT-WGT
12 Wear Sleeve 1 HPDK-A6001
13 Snap Ring 2HPDK-A6021
14 Bit Bearing 1 HPDK-A6020
15 Bit Ret. Ring 1 HPDK-A6018
16 Bit Ret. Ring O-Ring 1 HPDK-A6019
17 Drive Sub 1 HPDK-A6022
Complete Hammer HADK-A600I
Sealkit (Items 2, 9 ,16) HPDK-A60SEALKIT
Dimensions & Weights
Top Sub 3 ½” API REG PIN
E. Length (in / mm) 44.24 / 1123.6
OD Range (in / mm) 5.59 / 142
Weight w/o bit (lbs / Kg) 198 / 89.8
Piston Weight (lbs / Kg) 41.6 / 18.7
Page 7
Bit Shank QL60
NO Part Name Qty Part Number
1 Top Sub 1 HPDK-A6002
2 Top Sub O-Ring 1 HPDK-A6003
3 Choke Set 1 HPDK-A6008
4Check Valve 1 HPDK-A6007
5 C.V. Spring 1 HPDK-A6009
6 Press Ring 1 HPDK-A6005
7 Make Up Ring 1 HPDK-A6006
8 Air Distributor 1 HPDK-A6010-LYT-WGT
9 Air Dis. O-Ring 1 HPDK-A6011
10 Cylinder 1 HPDK-A6012-LYT-WGT
11 Piston 1 HPDK-A6014-Q-LYT-WGT
12 Wear Sleeve 1 HPDK-A6001-Q
13 Snap Ring 2HPDK-A6021
14 Bit Bearing 1 HPDK-A6020-Q
15 Bit Ret. Ring 1 HPDK-A6018-Q
16 Bit Ret. Ring O-Ring 1 HPDK-A6019
17 Drive Sub 1 HPDK-A6022-Q
Complete Hammer HADK-A600Q
Sealkit (Items 2, 9 ,16) HPDK-A60SEALKIT
Dimensions & Weights
Top Sub 3 ½” API REG PIN
E. Length (in / mm) 42.16 / 1070.8
OD Range (in / mm) 5.59 / 142
Weight w/o bit (lbs / Kg) 198 / 89.8
Piston Weight (lbs / Kg) 41.6 / 18.7
Page 8
Bit Shank SD6
NO Part Name Qty Part Number
1 Top Sub 1 HPDK-A6002
2 Top Sub O-Ring 1 HPDK-A6003
3 Choke Set 1 HPDK-A6008
4Check Valve 1 HPDK-A6007
5 C.V. Spring 1 HPDK-A6009
6Spring Washer 1 HPDK-A6005
7 Make Up Ring 1 HPDK-A6006
8 Air Distributor 1 HPDK-A6010-LYT-WGT
9 Air Dis. O-Ring 1 HPDK-A6011
10 Cylinder 1 HPDK-A6012-LYT-WGT
11 Piston 1 HPDK-A6014-S-LYT-WGT
12 Wear Sleeve 1 HPDK-A6001
13 Snap Ring 1HPDK-A6021
14 Bit Ret. Ring 1 HPDK-A6018-S
15 Bit Ret. O-Ring 1 HPDK-A5019
16 Bit Bearing 1 HPDK-A6020-S
17 Drive Sub 1 HPDK-A6022-S
Complete Hammer HADK-A600S
Sealkit (Items 2, 9 ,16) HPDK-A60SEALKIT
Dimensions & Weights
Top Sub 3 ½” API REG PIN
E. Length (in / mm) 44.84 / 1138.9
OD Range (in / mm) 5.59 / 142
Weight w/o bit (lbs / Kg) 198 / 89.8
Piston Weight (lbs / Kg) 41.6 / 18.7
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