DIGGERKING King 2.3 Digger Manuel utilisateur

King 2.3 Digger

Manual for Operation

Contents

Safety Warning Signs .................................................................................................................... 5

Signal Words................................................................................................................................. 6

Foreword...................................................................................................................................... 6

Serial number ............................................................................................................................... 7

Machine Description .................................................................................................................... 8

Designated Operations....................................................................................................................... 8

Product Features ................................................................................................................................ 8

Operate as per the following instructions: ....................................................................................... 8

Notes about Reading of This Manual ................................................................................................ 8

Safety ........................................................................................................................................... 9

General Precaution............................................................................................................................. 9

Abiding by All Safety Regulations ...................................................................................................... 9

Upon detection of machine abnormality.......................................................................................... 9

Operating Temperature Range.......................................................................................................... 9

Wearing Appropriate Clothing and Protective Appliances ............................................................ 10

Setup of Signaler and Flagman ........................................................................................................ 11

Precaution for Standing up from or Leaving Driver........................................................................ 11

Toxic Exhaust Gas from Engine........................................................................................................ 13

Guard against Crushing and Cuts..................................................................................................... 14

Precaution during Preparations....................................................................................................... 14

Understanding of working zone ...................................................................................................... 14

Daily Checking and Maintenance .................................................................................................... 15

Precaution within Cab (If installed) ................................................................................................. 15

Safety Measures at Start .................................................................................................................. 16

For Cold Weather ............................................................................................................................. 17

Operation Precaution....................................................................................................................... 17

Checking of Visibility before Operations of Machine ..................................................................... 17

Checking for Safe and Reliable Working Zone before Operations................................................. 18

Checking of Chassis (Tracks) before Traveling ................................................................................ 18

Precaution for Traveling on Slopes.................................................................................................. 19

Precaution for Parking...................................................................................................................... 25

Safe Lifting of Machine..................................................................................................................... 26

Safe Transport of Machine............................................................................................................... 27

Precaution for Maintenances .......................................................................................................... 27

No Disassembling of Track Tensioner.............................................................................................. 32

Disconnection of Battery Cables...................................................................................................... 32

Jumper Start with Battery Charging Cable ...................................................................................... 33

Asking Your Service Dealer for Welding Repair .............................................................................. 34

Vibration Applied on Operator ........................................................................................................ 34

Checking after Maintenance............................................................................................................ 34

Safety Signs (Markings) .................................................................................................................... 35

Safety Sign (Markings)...................................................................................................................... 36

Warning Signs ................................................................................................................................... 37

Controls...................................................................................................................................... 40

Maintenance .............................................................................................................................. 72

Maintenance List .............................................................................................................................. 83

Walk-Around Checking ........................................................................................................... 84

Daily routine checking (Every 10h)......................................................................................... 85

Every 50h................................................................................................................................. 91

Every 100h............................................................................................................................... 93

After first 250h (For new machine only)................................................................................ 94

Every 250-hour........................................................................................................................ 94

Every 500-hour........................................................................................................................ 97

Every 1000h............................................................................................................................. 97

Every 1500-hour...................................................................................................................... 99

Every 2000h............................................................................................................................. 99

Maintenances during Long-Time Parking ................................................................................. 106

Troubleshooting ....................................................................................................................... 108

Symptoms other than Malfunctions.............................................................................................. 108

Engine Overheating ........................................................................................................................ 108

No Battery Power ........................................................................................................................... 109

Burnout of Fuse .............................................................................................................................. 111

Restart after Refueling ................................................................................................................... 112

Flashing of Warning Lamps ............................................................................................................ 113

Other Symptoms............................................................................................................................. 114

Towing...................................................................................................................................... 116

Damage of Cab or Shelter......................................................................................................... 116

Support:.................................................................................................................................... 117

Safety Warning Signs

WARNING!

This sign denotes a safety warning.

Please read and understand this information to prevent personal injuries.

The machine owner or employer is responsible for instructing every operator to

operate all equipment correctly and safely. All personnel operating this machine shall

sufficiently understand the contents of this manual.

Before operating the machine, all operation personnel must receive the guidance on

related functions of excavator.

Before operating this machine in a working site, learn and practice how to use the

machine controls correctly in a safe place.

Improper methods of operation, checking, and maintenances of machine could result in

injuries or deaths. Before any operation, checking, or maintenance of machine, please

read and understand this manual.

Please always carry this manual with you. It’s preferable to preserve this manual on the

machine. If this manual is lost or damaged, please immediately order a new manual

from a dealer. At the transfer of this machine, please ensure to hand this manual over

to the new owner.

The machine supplied by us conforms to the local standards and specifications of

Australia. If your machine is purchased from other country or from an individual or

company of other country, this machine is probably not installed with the safety devices

or safety standards required for the operations of this machine in your country. If you

have any doubt on the compliance of your machine with the relevant standards and

regulations in your country, please contact your dealer.

Signal Words

The safety information in this manual and machine identifications is indicated by words “Danger”,

“Warning”, and “Notice”. The meanings of these signal words are as below:

Danger

“Danger” denotes high dangerous level, for which negligence will result in death or serious injury.

Warning

“Warning” denotes medium danger level, for which the negligence may result in death or serious

injury.

Notice

“Notice” denotes low danger level, for which the negligence will result in minor or medium

injuries.

Important: The word “Importance” is intended to alert the operation and maintenance personnel

of the possible damages of machine and its components.

T warnings in this manual or on this machine can’t cover all possible accidents. Therefore, during

the operation of the machine, ensure to take caution and abide by all conventional safety

measures to prevent harm to machine, operation personnel, or other personnel.

Foreword

This manual describes the operation, checking, and maintenances of this machine and the safety

descriptions to be observed during operations.

Should you have any doubt, please contact your dealer.

Please be noted that the information contained in this manual and the parameters of this

machine are subject to changes without further notice.

Serial number

Important: Do not disassemble the machine nameplate with serial number. Observe the serial

numbers of machine and engine and record them in the blank area below.

Machine No.:

Engine No.:

Machine Description

Front, Rear, Left, and Right

The front, rear, left, and right of the machine

indicated in this manual are based on the

status sitting in the driver seat, with the

bulldozing blade visible in the front.

Designated Operations

This machine is mainly applied for following

operations:

•Digging

•Ditching

•Side ditching

•Leveling

•Loading

Product Features

•“Flexible machine width structure”

track width

•Low engine noise and emission

•Run-in First 100h (Based on reading of hour meter) for new machine

Operate as per the following instructions:

Using a new machine without running-in will deteriorate acceleration performance and probably

shorten the life of machine.

Sufficiently warm up the engine and hydraulic oil.

Avoid heavy-load and rapid operations.

Maintain the load at approximately 80% of maximum load capacity during operations.

Do not start, accelerate, steer, or stop suddenly, unless it’s really necessary.

Notes about Reading of This Manual

Please be noted that the descriptions and graphics contained in this manual are general

representations for your guidance.

Left

Front

Safety

General Precaution

You are liable for abiding by the safety laws and regulations of relevant departments

and fulfilling the operations, checking, and maintenances of machine.

Please read and understand all safety information related to the prevention of accidents.

Please ensure to operate the machine only after you have understood how to operate, check,

and maintain the machine correctly.

Abiding by All Safety Regulations

The machine must be operated, checked, and maintained by trained and qualified personnel.

During the operations, checking, and maintenance of machine, ensure to understand and abide

by all rules, regulations, precaution, and safety measures.

Do not operate, check, or maintain the machine under the adverse influence of alcohol, drug,

medicine, or fatigue.

Upon detection of machine abnormality

During the operation, checking, or maintenances of the machine, if any abnormality is detected

(Such as noise, vibration, smell, abnormal instrument, smoking or oil leakage, error warning

indication, and abnormal display of electric control panel), immediately notify a sales or service

dealer and take appropriate measures.

Do not operate the machine before the abnormality is resolved.

Operating Temperature Range

To maintain performance and prevent the early wear of machine, please abide by the following

operating conditions.

Do not operate the machine when the outside temperature is more than+45℃or less than-15℃

The operations under +45℃outside temperature may result in engine overheating and

deteriorated engine performance. In addition, the hydraulic oil may become really hot which may

cause harm the hydraulic devices.

Operations under-15℃outside temperature may harden the rubber parts (Such as gaskets) and

cause earlier wear or damage of machine.

To operate the machine under conditions outside the above-mentioned temperature range,

please consult with your sales or service dealer.

Wearing Appropriate Clothing and Protective Appliances

Installation of Fire Extinguisher and

First-Aid Kit

Do not wear loose clothing or items that may

catch on any joystick or moving parts.

Do not wear oil or fuel contaminated clothing.

Wear safety shoes, safety helmet, safety

goggles, filtration mask, thick gloves, earflaps,

and other protective equipment. During the

use of grinding miller, breaking hammer, or

compressed air, please wear appropriate

protective appliances, such as safety goggles

and filtration mask, as the splashing of metal

chippings or other objects can cause serious

harm.

Please use the hearing protection devices

during the operations of machine. Exposure

to a high noise environment for a long time

will result in harm or even complete loss of

hearing.

Install the fire extinguisher and first-aid kit and learn how to use them. Please refer to the

instructions on the fire extinguisher and first aid kit.

Compile an emergency contact list and know who to contact in an emergency in your area.

In Australia dial 000 for emergencies.

No Disassembling of Safety Devices

Always keep all safety devices in good working order.

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