Diamond OLP-82P Manuel

Part No. 1902050 - Version 01.2020

FIBER OPTIC CONNECTORS

DIA-CLEAN

DIGITAL VIDEO MICROSCOPE

CLEANING PROCEDURE

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INDEX

1. GENERAL_________________________________________________________________________________2

2. HANDLING INSTRUCTIONS OF THE CONTROLL MICROSCOPE __________________________________3

3. SAFETY PRECAUTIONS TO AVOID BATTERY LEAKAGE IN THE VFL _______________________________4

4. FIBRE OPTIC CLEANING AND TROUBLESHOOTING PROCESS FLOW ____________________________5

5. CLEANING THE CONNECTOR FRONT FACE USING EASY CLEAN (DRY) ___________________________6

6. CLEANING AND INSPECTING FERRULE ENDFACE USING A ISOPROPYL ALCOHOL (WET) _________7

7 CLEANING THE CONNECTOR FRONT FACE USING “IBC CLEANER” ________________________9

8 ZONE DEFINITION ______________________________________________________________________12

9. EXAMPLES _____________________________________________________________________________13

10. CLEANING THE MATING ADAPTER SLEEVE _____________________________________________16

11. INSPECTION __________________________________________________________________________17

12. ACCESSORIES/CONSUMABLES _______________________________________________________20

INDEX

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1. GENERAL

Proper performance of a ﬁbre optic connection is strongly dependant on the cleanliness of the mated ferrules.

DIAMOND connectors are thoroughly inspected and cleaned prior to shipment.

Before placing a connector in service, it is however advisable to inspect it before. After repeated matings,

however, or when degraded performance is observed, it may become necessary to clean the individual ferrules

and mating sleeve. The following instructions outline proper cleaning and inspection procedures to help ensure

optimal connector performance.

User Manual

Refer to the Viavi user manual included with the microscope.

GENERAL

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2. HANDLING INSTRUCTION

OLP-82P microscope specications

General technical (Typical at 25°C)

Weight: 1.2 lb (1.4 Ib for PCM version)

Dimensions OLP-82P (HxWxD): 20.83 x 152.4 x 6.35 (8.2 x 60 x 2.5 in)

Video Display: 3.5 in color LCD, 4:3 ratio

Keypad: 11+2 dome-buttons membrane panels 4 LED indicators

Connector: USB 2.0 (2 x host, Type A; 1 x device, Micro-B)

Power source: AC adaptor, battery (Alkaline or rechargeable Li ion), USB port

Run Time

Rechargeable Li ion=(minimum): 8 hours

Alkaline: 5 hours

Power mode: Active, Auto-off

Auto-shutoff time: User programmable

Charge Time

AC adaptor: 8 hours

USB port: 16 hours

Power source: USB port

Certiﬁcation: CE, IEC/EN61326

Low Mag Field-of-View (FOV): Horizontal: 740 µm

Vertical: 550 µm

High Mag Field-of-View (FOC): Horizontal: 370 µm

Vertical: 275 µm

FBP probe specications

Dimensions: 140mm x 46mm x 43mm

Weight: 110g

Low Mag Field-of-View (FOV): Horizontal: 740 µm

Vertical: 550 µm

High Mag Field-of-View (FOC): Horizontal: 370 µm

Vertical: 275 µm

Live Image: 640 x 480 fps

Connector: USB 2.0 (backwards compatible to USB 1.1)

Cord length: 183 cm (6ft)

Camera sensor: 2560 x 1920, 1/2.5-in CMOS

Particle Size Detection: <1 µm

Light Source: Blue LED, 100,000 + hour life

Lighting technique: Coaxial

Power Source: USB Port

Certiﬁcation: CE

Attention and Maintenance

To avoid damage, don’t disassemble and assemble the instrument or change the innercircuit and parts

Prevent liquid getting into the battery house

Protect it from violent shock

With proper care this microscope will provide years of sale, reliable service

Warranty

This product is warranted to be free of all defects in material and workmanship for a period of 12 months

from the date of delivery. The warranty does not apply to ani instrument that has become worn, defective,

damaged, or broken due to abuse, misuse, tampering, or unauthorized repairs. Under this warranty, we will

repair or replace, without charge to the purchaser, but we reserve the exclusive right to determinate the cause

of failure and advice if a warranty replacement or repair can be made. If is should become necessery to return

the instrument for service during of beyond the warranty period, the sender is responsible for shipping charges,

freight, insurance and proper packaging to prevent damage intransit.

HANDLING INSTRUCTION

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3. SAFETY PRECAUTIONS TO AVOID BATTERY LEAKAGE IN THE VFL

- Do not leave the VFL containing batteries in places where the temperature may rise signiﬁcantly.

- When the batteries are not in use for a long period of time, be sure to remove them from the VFL and

store them in a cool place.

- Do not use batteries after the expiring date.

DIAMOND SA assumes no responsibility in case ﬂuid acid escapes from the batteries causing the

microscope not to function any longer.

SAFETY PRECAUTIONS TO AVOID BATTERY LEAKAGE IN THE VFL

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4. FIBRE OPTIC CLEANING AND TROUBLESHOOTING PROCESS FLOW

Fibre Optic Cleaning and Troubleshooting

Process Flow

If after repeated cleaning the connector still does not meet the acceptance criteria, the connector must be

replaced or re-polishing.

Re-polishing should only be performed by trained personnel using Diamond polishing machines and should

only be performed on-site when absolutely necessary. Always keep the protective cap on the connector

when not in use.

FIBRE OPTIC CLEANING AND TROUBLESHOOTING PROCESS FLOW

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5. CLEANING THE CONNECTOR FRONT FACE USING EASY CLEAN (DRY)

Cleaning process

1. By pushing down the feeding lever a new part of the cleaning tape moves forward and the metal shutter

on the upper side of the cleaning cartridge is opened.

2. Now the connector front face is set onto the upper end of the groove and is carefully moved along on the

cleaning tape. Please observe the direction of the arrow on the cartridge.

3. Close the protective shutter by releasing the feeding lever.

4. To inspect the ferrule endface, insert the ferrule into the opening on the inspection microscope. Set the focus

so that the observed features can be compared with the example on page 10. Also refer to the samples on

page 11-12.

5. If the criteria is met, the connector may be returned to service.

6. If the criteria is not met, repeat the cleaning procedure. If after repeated cleaning the connector still does

not meet the criteria, the connector must be replaced or returned for repolishing. Repolishing should only

be performed by trained personnel and should only be performed on-site when absolutely necessary. Keep

the connectors protective cap mounted at all times when not in use.

NB: E-2000™ with spring loaded protection cap

Insert the connector in the service adapter, part no. 1019034, and procced cleaning according to the above

description.

5.1Ferrule end face dry cleaning procedure for unmated connectors

A) When the lever is pushed down, the metal protection cover automatically slides back and a new section

of tape appears, ready for use.

B) Keep the lever down, hold the ferrule front face onto the tape and slide along the entire tape in the

indicated direction .

C) Attention: the same part of the tape may be used once.

D) Close the metal protection cover by releasing the lever.

E) Inspect the connector referring to the according “Acceptance Criteria” document. If the connector

face is not clean repeat the procedure.

F) If the result is not positive even after repeated cleaning, try with the wet procedure.

CLEANING THE CONNECTOR FRONT FACE USING EASY CLEAN (DRY)

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6. CLEANING AND INSPECTING FERRULE ENDFACE USING A ISOPROPYL

ALCOHOL (WET)

1. Fold a precision wipe, disposable wipe three times to create a cleaning surface cushioned with eight layers

of folded material. Be careful not to touch the cleaning surface.

2. Moisten a small area of the cleaning surface with solvent, ensuring that a portion of the surface

remains dry.

3. Press the ferrule endface lightly onto the moistened portion of the cleaning surface.

4. With light pressure, rotate the ferrule and move it back and forth over the moistened surface.

5. Immediately repeat this motion on a dry portion of the cleaning surface to remove any traces of solvent.

6. To inspect the ferrule endface, insert the ferrule into the opening on the inspection microscope. Set the focus

so that the observed features can be compared with the example on page 7. Also refer to the samples on

page 8-9.

7. If the criteria is met, the connector may be returned to service.

8. If the criteria is not met, repeat the cleaning procedure. If after repeated cleaning the connector still

does not meet the criteria, the connector must be replaced or returned for repolishing. Repolishing should

only be performed by trained personnel and should only be performed on-site when absolutely necessary.

Keep the connectors protective cap mounted at all times when not in use.

NB: E-2000™ with spring loaded protection cap

Insert the connector in the service adapter, part no. 1019034, and procced cleaning according to the above

description.

6.1 Ferrule end face wet cleaning procedure for unmated connectors

A) Fold a new a lint-free, disposable wipe three times to obtain a cleaning

surface cushioned with eight layers of folded material.

B) Moisten a small area of the cleaning surface with some 99% isopropyl

alcohol, ensuring that a small area of the surface remains dry.

C) Moisten the connector with the tissue and

leave it to act briefly. Rotate the ferrule on

the moistened tissue with an axial movement

several times applying a light pressure.

CLEANING AND INSPECTING FERRULE ENDFACE USING A ISOPROPYL ALCOHOL

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E) Rotate the ferrule on dry zone of the tissue with an axial movement several times applying a very slight

pressure.

F) Inspect the connector referring to the according .Acceptance Criteria. document. If the connector face is

not clean repeat the procedure.

G) If the result is not positive even after repeated cleaning, we recommend re-polishing or replacing the

connector.

H) Re-polishing may be carried out only by specially trained staff and with the appropriate tools and devices.

CLEANING AND INSPECTING FERRULE ENDFACE USING A ISOPROPYL ALCOHOL

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The IBC™ Brand Cleaning Tools are dry cloth cleaning tools specially designed to clean single fiber connectors

residing in an adapter, faceplate or bulkhead. The dust cap of the cleaning tool acts as an adapter for cleaning

unmated connectors. The IBC™ Brand Cleaning Tools for simplex connections are simple to use and highly

effective at removing oil and dust contaminants that can negatively impact optical performance.

The IBC Brand Cleaner 1.25 mm is a device designed for cleaning the ferrule end faces of F3000 connectors

with PC and APC polishes.

Guide Cap Cover

Guide Cap Nozzle Nozzle Extender Lock

The IBC Brand Cleaner 2.5 mm is a device designed for cleaning the ferrule end faces of E-2000, SC, ST and

FC connectors with PC and APC polishes.

Guide Cap

Guide Cap Cover

Nozzle

Technique

Pre-treatment with the first click

Clean using the second click

Simple pushing motion to engage tool

Audible CLICK to alert the operator when tools is fully engaged

7. CLEANING THE CONNECTOR FRONT FACE USING “IBC CLEANER”

CLEANING THE CONNECTOR FRONT FACE USING „IBC CLEANER“

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